Copper Stranded Flexible Busbar
Copper stranded flexible busbars are woven from multiple metal wires, have good flexibility and conductivity, and can withstand high-frequency vibration and complex environments. It is widely used in power, electronic equipment and mechanical systems to connect different electrical components to ensure stable current transmission and efficient electrical contact.
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Product Introduction
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Product Name |
Copper Stranded Flexible Busbar. |
| Dimensions | OEM/ODM as your drawing. |
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Payment Items |
30% deposit and balance before shipment by Bank T/T or L/C at sight. |
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Applications |
EV/HEV, PV, UPS, Communication, Industrial Power, Web Server, Rail Transit, etc. |
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Shipping Methods |
By Air/Sea/Train, Express (DHL/UPS/TNT /FEDEX, etc.). |
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Excellent Technical Service |
1. Support 24 hours 365 days; 2. China top and world famous customers' successful 15+ years industry experiences; 3. Not only qualified products and competitive price, but also advanced tending technology solutions. |
material advantages
Fatigue resistance
Because of the braided structure, copper braided wire can effectively disperse load stress and has good fatigue resistance. This means that even under the influence of various external factors such as current changes and mechanical vibrations, our products can maintain stable connection performance and avoid failures caused by poor contact or mechanical damage.
01
Strong adaptability and suitable for a variety of scenarios
Copper braided wire connection is very suitable for use in scenarios that require multi-point contact, easy installation, limited space or flexible operation. For example, in places where multiple electrical components need to be connected, such as transformers and high-voltage switchgear in power systems, the use of productscan effectively avoid the poor contact problems.
02
Reduce vibration and noise
Due to its special structure and material, copper braided wire can effectively reduce mechanical vibration and electrical noise. Its flexible design can alleviate stress fluctuations in the system during multiple vibrations or current fluctuations, reduce electrical noise interference caused by vibration, and improve the overall operating stability of the equipment.
03
Easy to install and maintain
Compared with other connection methods (such as welding or bolting), copper stranded flexible busbars are easier to install and maintain. Its softness makes the installation process easier to operate, without the need for complex tools or professional technical support.
04
Environmental protection and economy
As a highly recyclable material, copper's environmental protection is gradually gaining attention. Copper stranded flexible busbar not only have a long service life, but can also be recycled and reused, which meets the current social needs for environmental protection and sustainable development.
05
products Process
1. Wire drawing process: First, the T2 oxygen-free copper rod is drawn, and then single wires of different specifications are made through a multi-step extrusion process. The diameter of the single wire is generally between 0.05mm and 0.3mm.
2. Wire drawing process: Multiple single wires are twisted in a certain proportion to form multiple strands of wire. The cross-sectional area of the wire determines the rated current and conductivity of the flexible connection, which is usually between 10mm² and 300mm².
3. Weaving process: Multiple strands of wire are woven into a strip conductor through a multi-spindle weaving machine. During the weaving process, it is necessary to ensure the tightness and uniformity between the wires to avoid defects such as looseness, breakage, and twisting. The width and thickness of the braided belt determine the softness and strength of the twisted copper wire, which is generally between 5mm and 100mm.
4. Crimping or welding process: The braided strip conductor is crimped or welded with the terminal or copper tube to form a flexible connection with a certain length and shape. During the crimping or welding process, it is necessary to ensure the firmness and flatness of the joint to avoid defects such as looseness, cracks, and pores. The material of the terminal or copper tube can be pure copper, tinned copper, stainless steel, etc., and silver, nickel, tin, etc. can be plated according to the installation requirements to improve conductivity and corrosion resistance.
5. Post-processing process: The necessary post-processing of the crimped or welded soft connection, including cleaning, drying, cutting, punching, marking, etc. These process links can meet the customer's installation requirements and use requirements, and ensure the quality and reliability of the twisted copper wire.
fAQ
Q: DO YOU ACCEPT OEM?
A: Yes. All size can be customized. Logo can be made as your request.
Q: WHAT IS YOUR TERMS OF PACKING?
A: Generally, we pack our goods in neutral carton in pallet.
Q: CAN YOU PRODUCE ACCORDING TO THE SAMPLES?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixture.
Q: HOW LONG CAN I GET A QUOTATION?
A: After you send us product drawing (including material), we can give you the quotation within 1 DAYS.
Q: ARE YOU A FACTORY?
A: Yes, we are group in China, have 3 branches factories in Xiamen City and 2 branches factories in Ningbo City.
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