Insulated flexible busbar with PVC insulation
In the wave of upgrading the global new energy industry towards high voltage, high density, and high stability, Insulated flexible busbar with PVC insulation serves as the core carrier of the power transmission system, undertaking the dual mission of efficient power transmission and safety protection. The overall design balances flexible bending and structural stability, adapts to complex installation environments, and has passed multiple authoritative certifications worldwide, fully meeting the compliance requirements of international engineering procurement. It can be integrated into various power systems without additional adaptation.
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Product Introduction
Unlike the single protection mode of traditional insulation busbars, our Insulated flexible busbar with PVC insulation is made of high-purity copper as the substrate, integrating various insulation processes such as dipping, powder coating, heat shrink tubing, injection molding, and PET insulation paper. They have both flexible adaptability and rigid protection, and can accurately match the engineering needs of multiple fields such as new energy, power appliances, and rail transit. Heat shrink sleeves busbars solve the industry pain points of insulation damage, corrosion aging, insufficient current carrying, and inconvenient installation of traditional busbars from the root, providing compliant, efficient, and practical power transmission solutions for global engineering purchasers, system integrators, and equipment manufacturers. They are the core choice to improve equipment operation reliability and reduce operation and maintenance costs.
core features
Balancing flexibility and rigidity
Insulated flexible busbar with PVC insulation has excellent flexible bending performance and can adapt to complex installation structures. At the same time, it has outstanding mechanical properties, with a hardness of 80-110HV and a tensile strength of 245-345MPa. It can withstand slight impacts and vibrations during engineering installation.
01
Excellent conductivity
The substrate copper purity of the Heat shrink tube polyolefin busbar is ≥ 99.99%, the conductivity is ≥ 97% IACS, and the resistance is ≤ 0.00001 Ω, which can achieve low energy loss transmission and adapt to high current conditions from 100A to 2000A. It fully meets the current carrying requirements of new energy high-voltage systems.
02
Strong compliance and universality
The substrate complies with global standards such as GB, DIN, EN, ISO, UNS, JIS, BS, etc. The product has passed multiple authoritative certifications such as ISO9001, IATF16949, RoHS, REACH, etc., and can directly adapt to the engineering procurement needs of different regions around the world without additional compliance rectification.
03
Extremely adaptable to the environment
The PE heat shrink tube insulated busbar operates at temperatures ranging from -45 ℃ to+150 ℃, and can operate stably under extreme conditions such as high and low temperature cycling, humidity, salt spray, and strong ultraviolet radiation. The insulation layer is tightly bonded to the substrate without any potential for detachment or cracking.
04
Application scenarios
New energy electric vehicles and hybrid vehicles field
Busbar sleeves insulation is suitable for core components such as automotive film capacitors, battery packs, and high-voltage electronic control systems, solving pain points such as insulation layer detachment, high-voltage breakdown, and copper bar corrosion caused by vibration during vehicle operation. At the same time, it optimizes the internal space layout of the battery pack, improves integration efficiency, and adapts to the requirements of high-voltage platforms of 800V and above.
Communication field
Heat shrink tubing busbars are adapted to communication base stations, data center room power distribution systems, communication equipment power modules, etc., to solve the problems of busbar performance degradation and insulation failure caused by high temperature and electromagnetic interference in the room, ensuring stable power supply for communication equipment and avoiding communication disruptions caused by power transmission failures.
Ship field
Insulated flexible busbar with PVC insulation is suitable for ship power systems, ship energy storage equipment, shipborne communication and control equipment, etc., to solve the problems of busbar corrosion and insulation damage caused by high humidity, salt spray, and vibration during ship navigation, withstand harsh marine environments, and ensure the safe and stable operation of ship power systems.
Engineering Team
Our team is a dynamic and highly skilled group of professionals. The team has the ability to provide multi-process integration services, covering multiple production processes such as cold heading, riveting, stamping, welding, and CNC machining, and can efficiently undertake the integrated manufacturing needs of complex components. Relying on 24 branch local offices worldwide, we have established a 365 days & 24 hours timely service mechanism, which can quickly respond to various customer demands.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
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