Dipped Insulated Copper Bars
The production process of Dipped Insulated Copper Bars involves treating Copper Bus Bars with the PVC Dipped Insulated Bus Bar method, resulting in a robust Insulated Copper Busbar that offers excellent Busbar Isolation. Our Insulated Busbar features superior Soft Connection Copper Busbar characteristics, making it suitable for high-current environments and ensuring reliability and flexibility.
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Product Introduction
Products Introduction
Dipped Insulated Copper Bars are innovative products that combine the high conductivity of copper with advanced insulation technology. Featuring an electrolytic copper base material encased in a uniformly applied PVC (Polyvinyl Chloride) insulation layer, these busbars not only maintain exceptional current transmission capabilities but also significantly enhance electrical insulation and safety. DIP Insulated Copper Bars are widely used in power, electrical, railway transportation, renewable energy, and industrial automation sectors, playing a crucial role in efficient and safe electrical energy distribution and transmission.
Products Features
Superior Insulation Performance
The outer PVC insulation layer effectively prevents current leakage, ensuring operational safety, especially in wet or corrosive environments.
Stable Conductivity
Made from high-purity electrolytic copper, DIP Insulated Copper Bars exhibit high conductivity and low resistivity, reducing energy loss and enhancing system efficiency.
Wear and Corrosion Resistance
The PVC insulation layer boasts excellent wear and corrosion resistance, prolonging product lifespan.
Flexible Design
Customizable in size, shape, and insulation thickness, DIP Insulated Copper Bars cater to diverse application scenarios.
Easy Installation
Lightweight design and ease of cutting facilitate swift and convenient installation.
Products Advantages
Enhanced System Safety
Insulation treatment effectively prevents short circuits and electrical shocks, improving safety.
Improved Environmental Adaptability
Outstanding weather resistance and corrosion resistance suit various complex environments.
Reduced Maintenance Costs
Long-term stable operation minimizes downtime and repair expenses due to failures.
Energy Efficiency Boost
Excellent conductivity minimizes energy loss during transmission.
Production Process and Technology
The production process is rigorous and meticulous, encompassing key steps
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Raw Material Preparation |
Selecting qualified electrolytic copper plates as the base material and preparing high-quality PVC insulation materials. |
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Copper Bar Processing |
Cutting, bending, drilling, and other operations are performed on copper plates to achieve the desired shape. |
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Insulation Treatment |
Adopting advanced PVC dipping technology, the copper busbars are uniformly immersed in molten PVC resin, ensuring a tight bond between the insulation layer and the copper bar, free from bubbles or cracks. |
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Cooling and Solidification |
The dipped copper bars are naturally cooled at a specific temperature to fully cure the PVC layer. |
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Quality Inspection |
Conducting rigorous visual inspections, electrical performance tests, and insulation tests to ensure product quality meets standards. |
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Packaging and Storage |
Professionally packaged to prevent damage during transportation and stored in dry, ventilated warehouses. |
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Packaging:
Using moisture-proof and dust-proof cartons or wooden boxes, with internal shock-absorbing materials to prevent damage during transport.
Transportation:
Transported through professional logistics channels to ensure goods remain unaffected by external factors.
Storage:
Should be stored in a dry, ventilated environment free from corrosive gases, avoiding direct sunlight and high temperatures.
Inspection Methods:
1. Visual Inspection: Checking for a smooth, unbroken, and bubble-free insulation layer.
2. Electrical Performance Testing: Measuring resistance values, insulation resistance, and other parameters to ensure conductivity and insulation performance meet standards.
3. Environmental Adaptability Testing: Performing tests in simulated extreme environments (e.g., high/low temperatures, humidity) to verify product durability.
FAQ--Any others, pls contact us.
Q: Can the insulation layer thickness of DIP Insulated Copper Bars be customized?
A: Yes, we offer customization services for insulation layer thickness to meet specific customer requirements.
Q: Are DIP Insulated Copper Bars suitable for use in humid environments?
A: Yes, it feature excellent moisture resistance and can operate stably in humid environments.
Q: How canI ensure the longevity of DIP Insulated Copper Bars in corrosive environments?
A: The PVC insulation layer on DIP Insulated Copper Bars is designed to resist corrosion, but for extreme corrosive environments, additional measures such as using corrosion-resistant coatings or enclosing the bars in protective housings may be required to further extend their lifespan.
Q: Can DIP Insulated Copper Bars be installed in outdoor applications?
A: While they are primarily designed for indoor use, DIP Insulated Copper Bars can be used outdoors with proper weatherproofing measures, such as protective coatings or enclosures, to protect the insulation layer from direct exposure to harsh environmental conditions.
Q: How do I select the appropriate insulation thickness for my application?
A: The selection of insulation thickness depends on various factors including the operating voltage, environmental conditions, and safety requirements. It's recommended to consult with a qualified electrical engineer or the manufacturer to determine the optimal insulation thickness for your specific application.
In summary, DIP Insulated Copper Bars offer a reliable and safe solution for electrical transmission and distribution in various industries. Proper selection, installation, and maintenance can ensure optimal performance and longevity.
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