Electric Vehicle Brass Inner Cap

 

 

The electric vehicle brass inner cap is a key component specially designed for electric vehicles. Its main function is to connect the battery pack and electric motor of the electric vehicle to realize energy transmission and drive. Manufactured from high-quality brass with excellent electrical conductivity and corrosion resistance, the inner cap is designed to provide stable and reliable power transmission with excellent safety and reliability.

 

 

• High-temperature resistance design: The electric vehicle's brass inner cap adopts special high-temperature and durable materials to ensure stable performance in the high-temperature working environment of the battery pack and prevent current instability caused by temperature rise.
• Safe electrical connection: The design of the inner cap adopts advanced electrical connection technology to ensure a stable and reliable connection between the battery pack and the electric motor, avoiding power loss and safety hazards caused by poor connections.
• Electrical insulation: An insulating layer is added inside the product to effectively isolate the current between electrodes, reduce the risk of power interruption of the battery pack, and improve overall electrical safety.
• Anti-vibration Design: The electric car's brass inner cap is anti-vibration designed to keep the connection firmly during the operation of the car, preventing loosening or disconnection caused by vibration and bumps.
• Strict testing: Each electric vehicle's brass inner cap has undergone strict performance testing, including electrical conductivity testing, withstand voltage testing, high-temperature testing, etc., to ensure that the product operates stably under various conditions.

 

 

• Ease of installation: The electric vehicle brass inner cap is designed with ease of installation in mind, allowing for easy connection with battery packs and electric motors. A detailed installation guide ensures users can install quickly and accurately.
• Regular inspection: In order to ensure the normal operation of the electric vehicle's brass inner cap, it is recommended to regularly check the connection status and appearance. Make sure there is no rust, damage, or looseness.
• Cleaning and maintenance: Regularly clean the surface of the product to ensure that no dust or impurities affect the electrical connection. Use appropriate cleaning agents and tools to avoid damaging product surfaces.
• Professional maintenance: In case of abnormal connections or other problems, it is recommended to seek help from professional maintenance personnel. Do not disassemble or repair by yourself, so as not to affect product performance and safety.

 

• Material Sourcing and Preparation: Sourcing high-quality brass material from reliable suppliers ensures that the material complies with the specified standards and requirements. Materials are subject to quality checks and tests before entering the production line.
• Material cutting and preprocessing: Cut the purchased brass materials into appropriate sizes, and perform necessary preprocessing, such as trimming, drilling, etc., for subsequent processing and assembly.
• Stamping process: Use punching machines and other equipment to stamp the brass material according to the design drawings to make parts of the inner cap, including the shell and connecting parts.
• Forming and Welding: Forming of stamped parts to ensure that they are of the desired shape and size. The connecting parts are welded to ensure the stability of the brass inner cap and the reliability of the electrical connection.
• Electrical insulation treatment: Electrical insulating material is added inside the inner cap to isolate the current between electrodes and improve the electrical safety of the product.
• Surface treatment: Polish and nickel-plate the outer surface of the inner cap to increase its corrosion resistance and aesthetics.
• Assembly: Assemble each component to ensure the normal operation of the functions of the inner cap.
• Quality inspection: Strict quality inspection is carried out on the produced inner cap, including appearance inspection, size measurement, electrical performance test, etc., to ensure that the product meets the specified standards and requirements.
• Packaging and Storage: Qualified inner caps are packaged to prevent damage during shipping and storage. Store packaged products in an appropriate warehouse.

 

 

 

 

 

 

If necessary, please contact us, and we will provide you with high-quality service.

 

 

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