Lithium Iron Cell Aluminum Shell
Lithium iron cell aluminum shell is an important component used to house battery components, usually made of aluminum alloy and other materials. The battery casing is designed as a box-like structure that can tightly wrap the battery components and provide necessary mechanical support and protection. Its design considers the size, shape and layout of the battery components, as well as the installation combination with the vehicle or energy storage system, to ensure the safe operation of electric vehicles.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
PRODUCT DESCRIPTION
Lithium iron cell aluminum shell is usually made of high-quality aluminum alloy material, which has good strength, lightweight and excellent thermal conductivity to ensure the safety and stability of battery components.
PRODUCT ADVANTAGES
Performance advantages: The square battery casing offers robust mechanical strength and pressure resistance, effectively shielding battery components from external shocks and vibrations. Additionally, its superior thermal conductivity aids in heat dissipation, ensuring a stable operating temperature for the battery and prolonging its lifespan.
Customized services: We offer tailored square battery casing solutions, designed and manufactured to meet specific customer needs. Customization options include variations in size, shape, surface treatment, and branding.
Wide application: Square battery casings are extensively utilized in electric vehicles, hybrid vehicles, electric buses, and other areas, playing a crucial role in ensuring the safe and stable performance of electric vehicle power systems.
PRODUCT PROCESS
1. Material preparation is the starting point for making lithium iron cell aluminum shell. Typically, we choose high-quality aluminum materials to make these cases to ensure they are lightweight and have excellent thermal conductivity. First, the aluminum sheet is cut to the required size and shape.
2. Next comes the stamping and forming stage. Aluminum sheets are formed into box structures using a stamping process, often utilizing large mechanical stamping machines, to ensure the accuracy and consistency of the shell structure. The shape and structure of the housing must exactly match the size and layout of the battery pack.
3. Deep drawing is the next stage and is used to further form the bottom and side walls of the housing to suit the specific battery pack arrangement. Deep drawing is a highly precise process that ensures the shell has the required internal space and structure.
4. This is followed by machining and coating. The surface of the housing is machined and coated to enhance its corrosion resistance and aesthetics. May involve cleaning, phosphating and anodizing processes to improve the durability and appearance of the case.
5. Quality control is a vital aspect of the manufacturing process. The enclosure is rigorously inspected at every stage to ensure it meets dimensional, structural and surface quality requirements. This helps ensure that the final product is highly reliable and performs as expected.
6. Finally comes the customization and packaging stage. Housings can be customized to customer requirements, including adding logos, cutouts or drilled holes to accommodate connectors and cables. Once customization is complete, the enclosure is usually carefully packaged to ensure it is not damaged during shipping and installation.
TECHNICAL ADVANTAGES
Shape complexity | Deep drawing technology can effectively handle complex-shaped workpieces, including various internal and external structures required for prismatic battery casings. This makes the manufacturing process more flexible and able to accommodate housings of different shapes and sizes. |
High material utilization | Deep drawing technology can manufacture the casing with less material loss because it can deep draw the material into the required shape with a single punching action, reducing material waste. |
High production efficiency | Deep drawing technology usually has efficient production speed and can complete the manufacturing of large quantities of shells in a short time. This helps improve production efficiency, reduce manufacturing costs, and meet customer delivery requirements. |
One-piece molding | Deep drawing technology can achieve a one-piece shell structure, reducing the welding or assembly process. This helps improve the strength and sealing of the housing, reducing possible structural defects and leaks. |
High precision | Cutting-edge deep drawing technology equipped with advanced CNC equipment and molds can precisely control the size and shape of the shell, ensuring the consistency and accuracy of each shell. |
OUR PARTNERS
We have established successful cooperative relationships with world-renowned brands such as Samsung, Siemens, and Mercedes-Benz, which further proves the excellent performance and reliability of our aluminum shell among the world's leading brands. These successful cooperation cases fully demonstrate our excellent capabilities and professionalism as an aluminum shell manufacturer. We will continue to cooperate with well-known global brands to provide customers with higher quality products and services.
CONTACT US
We sincerely invite you to contact us and purchase our high-quality aluminum shell products. As a leading manufacturer in the industry, we have won widespread recognition and trust for our excellent quality and professional services. Looking forward to your call or letter!
The manufacturing process of Lithium iron cell aluminum shell includes material preparation, cutting, stamping, precision machining, surface treatment and other links. Through advanced processing equipment and technology, we ensure that the shell size is accurate, the surface is smooth, and it meets customers' customized needs.
Hot Tags: lithium iron cell aluminum shell, China, manufacturers, suppliers, factory, Brass Inner Cap For Electric Vehicle Fuse, H65 Brass Contact Fuse, Fuse Cap And Contact, Fuse Link Welded Components, Cylindrical Body Contact Knife For Fuse Links, Fuse Blade Contact For Semiconductor