Fog Tin-plated Inner End Cap
Model Number:ASWT-F068-1
Material:Copper
Application:EV/PV/NH Fuse link
MOQ:1000pcs
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
The Fog Tin-plated Inner End Cap is a precision metal component specifically designed for high-performance fuse systems in new energy applications. It plays a critical role in ensuring stable electrical connections, efficient current transfer, and long-term reliability under high voltage and harsh operating environments.
Manufactured using high-quality brass or copper base materials with matte tin plating, this inner end cap is widely applied in electric vehicle (EV) fuses, high-speed current-limiting fuses, and bolt-connected ceramic fuses, meeting stringent automotive and industrial standards.
Manufacturing Process
Raw Material Selection
High-grade brass or copper alloys selected for conductivity, machinability, and thermal stability.
01
Precision Stamping & Forming
High-speed stamping and deep drawing ensure dimensional consistency and tight tolerances.
02
Machining & Trimming
Critical interfaces are refined to ensure an accurate fit with fuse bodies and terminals.
03
Surface Treatment (Tin Plating)
Matte tin plating is applied to improve corrosion resistance, solderability, and electrical contact reliability.
04
Final Inspection & Serialization
Each production lot is traceable for quality assurance and after-sales support.
05
Quality Management & Certification
Our manufacturing system is certified under:
IATF 16949 (Automotive Quality Management System)
ISO 9001 (Quality Management System)
For all new projects, Advanced Product Quality Planning (APQP) is strictly implemented, ensuring a structured and risk-controlled development process.
Key quality assurance tools include:
Potential Failure Mode and Effects Analysis (PFMEA)
Design for Manufacturability (DFM)
Product Serialization & Lot Traceability
Measurement System Analysis (MSA)
Poka-Yoke (Error Proofing)
Statistical Process Control (SPC)
This ensures every Brass Tube End Cap or Brass Terminal Cap delivered meets consistent performance expectations.
Packaging & Logistics
Each batch of inner end caps is packed using protective materials to prevent deformation, surface damage, or contamination during transportation. Packaging solutions are adapted to bulk shipment requirements for OEM customers and Tier 1 suppliers, ensuring products arrive ready for immediate integration into fuse assembly lines.
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