High Voltage Fuse Brass End Cap

High voltage fuse brass end cap is a key component used to connect high voltage fuses to other components. They are usually made of brass because brass has good performance advantages and can operate stably in high-pressure environments.

Excellent electrical conductivity: Since the end cap is connected to a high-voltage fuse, it must have excellent electrical conductivity to ensure that current can be transmitted effectively and avoid problems such as overheating or arcing.

Corrosion resistance: The end cap may be exposed to harsh environments such as high pressure, high temperature, humidity, etc., so it needs to have good corrosion resistance to ensure long-term stable operation.

High strength and wear resistance: The end cap needs to withstand the pressure and stress in a high-pressure environment and may need to withstand frequent connection and disconnection operations, so it must have sufficient strength and wear resistance.

Precise processing: The size and shape of the end cap must accurately meet the design requirements to ensure a safe and reliable connection, and its surface needs to be smooth to reduce resistance and energy loss.

Reliable connection: The end cap needs to be able to reliably connect the high-voltage fuse with other components to ensure the integrity and safety of the circuit.

Early stage:

• Material preparation: Obtain brass raw materials from suppliers and conduct preliminary inspection and confirmation. Ensure materials meet specifications and have no obvious defects or impurities.
• Design and planning: According to the design requirements of the fuse, develop detailed design drawings of the brass end cap, and determine the processing technology and process.
• Cutting and rough machining: Use cutting equipment to cut the brass raw material into blocks that meet the size requirements, and perform rough machining to gradually approximate the shape of the final product.

mid stage

• Stamping: The stamping process is particularly important if the design of the brass end cap requires specific holes, concavities, or shape features. During the stamping process, a stamping die is used to machine the copper cap into the desired shape and size.
• Cleaning: During the processing process, the brass end cap will be contaminated by oil, dust or other impurities, so a cleaning process is required. Cleaning can use chemical solvents, ultrasonic waves or high-pressure water flow to remove dirt on the surface of the copper cap for subsequent processing.

later stage

• Quality inspection: Conduct a comprehensive quality inspection on the finished brass end cap to meet product requirements.
• Packaging and leaving the factory: Pack the quality-inspected brass end cap, mark it with relevant information, and ship it to the customer.

Clean environment: Keep the workshop neat and clean to reduce the accumulation of dust, debris and dirt to ensure product quality and safety during processing.

Special equipment: The factory is equipped with special processing equipment and tools, such as lathes, milling machines, punches, welding equipment, etc., to meet the needs of brass end cap processing.

Material management system: We implement an effective material management system to ensure that the supply, procurement and inventory management of parts and raw materials are well controlled to avoid affecting production plans due to shortage or excess of materials.

Safety training and education: Regularly organize safety training and education activities to improve employees' safety awareness and skill levels, ensure that they can correctly use equipment and operating tools, and effectively prevent and respond to safety accidents.