Brass stamping parts:The precision manufacturing and reliable connection solutions in the new energy era

 

Both electrical conductivity and economy:

The conductivity of Silver Plated Brass Terminal is 15-30MS/m (the lower the zinc content, the better the conductivity), and the cost is only 60%-70% of that of phosphor bronze, meeting the needs of large-scale commercialization.

Excellent mechanical properties:

The tensile strength is 370-500MPa, the elongation is ≥20%, and it can withstand harsh working conditions such as high-frequency plugging and unplugging, vibration.

Environmental tolerance:

Electrical Brass Switch Socket Part has passed the 720-hour neutral salt spray test (ASTM B117), is resistant to weak acids, alkalis and humid environments, and has a service life of more than 10 years.

 

 

1. PRECISION STAMPING CORE TECHNOLOGY

 

High-speed progressive die technology:

Multi-station continuous stamping (800-1200 times/minute), achieving one-time molding of complex structures with a tolerance of ±0.02mm.

Breakthrough in ultra-thin processing:

The hydraulic-mechanical composite stamping process is used to support the processing of 0.1mm ultra-thin plates to avoid deformation and cracking.

Surface treatment process:

Plating scheme: nickel plating (corrosion resistance), gold plating (high conductivity), tin plating (weldability optimization);

Environmentally friendly passivation: chromium-free passivation technology, compliant with RoHS standards.

 

2. FULL-PROCESS QUALITY CONTROL SYSTEM

 

Material testing:

XRF spectrometer ensures that the proportional deviation of Electrical Brass Press Parts For Switch SocketD is ≤0.3%;

Online quality inspection:

Real-time detection of burrs and cracks, the yield rate of Brass Sheet Metal Parts Terminal is ≥99.95%;

Performance test:

On-resistance test (<5mΩ), plug-in life test (≥500,000 times).

 

 

Application Scenarios	Core Functions	Technical Solution Highlights
Electric vehicle charging gun	signal shrapnel, power terminal	gold-plated contacts (0.5μm) to ensure a plug-and-pull life of 1 million times
Energy storage battery system	modular connection piece	pre-nickel plating, laser welding compatibility increased by 30%
Photovoltaic inverter electromagnetic	shielding cover, heat dissipation bracket	H65 brass + hollow design, heat dissipation efficiency increased by 25%
Hydrogen energy valve control	Pressure resistant seals	Precision hydraulic forming, compressive strength ≥8MPa

 

 

 

Conductive scenes (such as battery connectors):

Silver Plated Brass Terminal made of H62/H65 low zinc brass (conductivity >25MS/m) is preferred, with silver or gold plating on the surface.

Corrosion-resistant scenarios (such as outdoor equipment):

Brass Sheet Metal Stamping should choose H59 high zinc brass + environmentally friendly chromium-free passivation, or nickel plating + sealing treatment.

Structural load-bearing scenarios (such as bracket components):

Electrical Brass Switch Socket Part should be made of cold-rolled reinforced brass (hardness ≥120HV) and designed with reinforcing ribs.