Prismatic Battery Cell Container

Prismatic battery cell container is a type of battery housing that stores and protects prismatic battery cells.

 

 

FUNCTIONS

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• Protection: Prismatic battery cell containers provide physical protection for the battery cells, helping to prevent damage and leakage during operation. The container's sturdy structure and sealable design prevent external factors, such as impacts, vibration, and moisture, from affecting the battery cells.
• Convenience: The products allow for easy insertion and removal of the battery cells, making it convenient to replace or maintain the battery cells. The container's design also typically includes features that simplify handling and transportation, such as handles and recessed edges.
• Safety: The products are designed to prevent short circuits and ensure safe operation. They typically include insulation sleeves or barriers that separate the positive and negative terminals of the battery cells to prevent accidental contact between them.
• Isolation: The products also serve to isolate the battery cells from one another, reducing the risk of cell-to-cell chemical reactions that could damage the battery or affect its performance. Isolation features may include internal partitions or separators within the container.
• Management: The products may include features that facilitate the management of the battery cells, such as temperature sensors, level indicators, or battery capacity gauges. These features help to monitor the condition and performance of the battery cells during operation.
• Flexibility: The products are designed to accommodate different types and sizes of prismatic battery cells, providing flexibility in terms of battery cell selection and replacement. The container's modular design allows for easy adaptation to different applications and power requirements.

 

 

APPLICATIONS

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• Automotive Applications: Automotive vehicles, such as electric vehicles (EVs) and hybrid electric vehicles (HEVs), commonly use prismatic battery cells for their propulsion system. Prismatic battery cell containers are used to house and protect these battery cells, ensuring their safe and reliable operation during the vehicle's travel.
• Power Storage Systems: Prismatic battery cell containers are used in power storage systems to store energy for later use. These systems are typically installed in commercial and residential buildings to provide backup power during power outages or to balance the grid load.
• Portable Electronics: Portable electronics devices, such as laptops, tablets, and mobile phones, commonly use prismatic battery cells for their power source. Prismatic battery cell containers are used to house these battery cells, providing a convenient means of changing or maintaining the batteries without disassembling the device.
• Medical Equipment: Some medical equipment, such as portable defibrillators and ventilators, use prismatic battery cells as their power source. Prismatic battery cell containers provide a safe and reliable means of housing and protecting these critical battery supplies.
• Aerospace Applications: Prismatic battery cell containers are used in aerospace applications, such as satellites and spacecraft, to house the rechargeable battery cells that provide power for onboard systems. The container's sturdy design and reliable sealing ability ensure that the battery cells remain safe and operational in the challenging environmental conditions of space.
• Railway Systems: Prismatic battery cell containers are used in railway systems, such as electric trains and light rail vehicles, to provide the necessary power supply for the propulsion system. The container's isolation and protection features help to ensure safe and reliable operation of the railway equipment.

 

 

PROCESSING TECHNOLOGY
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• Sheet Metal Forming: The initial step typically involves processing thin sheets of metal into the desired shape and size of the prismatic battery cell container. This involves a combination of stamping, bending, and welding processes to create the outer housing and internal components of the container. Sheet metal forming also includes precision punching and bending operations to create the various openings, slots, and appendages required for the container's function.
• Machining: Machining operations are typically required to create the necessary holes, slots, and contours on the interior and exterior of the prismatic battery cell container. This may involve drilling, milling, and grinding processes to achieve the necessary tolerances and precision fits. Machining also ensures the necessary surface finish and dimensional accuracy required for the container's function.
• Welding: Welding is often used to join the different components of the prismatic battery cell container during the manufacturing process. Welding operations may include spot welding, seam welding, or projection welding to join the different sheets of metal into a sturdy and leak-tight container.
• Coating: Coating may be applied to the prismatic battery cell container to provide corrosion resistance, improve wear resistance, or enhance appearance. Coating methods may include painting, anodizing, or electroplating.
• Assembly: The final step involves assembling all of the components into a complete prismatic battery cell container. This typically includes inserting the battery cells into their housing and ensuring a secure fit, as well as attaching any additional components such as temperature sensors or battery management systems. Assembly may also involve testing and quality control to ensure proper function and safety.
• Instrument Calibration: Finally, instrument calibration is often necessary to ensure that the prismatic battery cell container meets the desired performance specifications. This calibration typically involves comparing the sensor measurements against a reference standard to adjust and correct any errors or offsets in the sensor readings. Instrument calibration also helps to verify the accuracy and repeatability of the container's function under different conditions.

 

 

 

OUR ADVANTAGES

 

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• Direct Supply: Our China factory allows us to offer direct supply on an ex-works basis. This efficient supply chain management reduces delays and costs associated with intermediaries.
• Efficient Lead Time: Prioritizing prompt delivery, we maintain a lead time of 10-20 days for both samples and mass orders. This ensures our customers can meet their project timelines without unnecessary delays.
• Long-Term Cooperation: With a proven track record, we have established successful long-term partnerships with renowned brands such as EATON BUSSMANN, MERSEN, ABB, KEMET, BYD, and SINOFUSE. These collaborations demonstrate our ability to deliver cost-effective solutions and innovative technology.
• In-House Capabilities: Our company possesses an extensive range of in-house capabilities, including stamping die, stamping and drawing machines, in-die riveting, robot laser welding, and resistance tin/silver brazing. This diverse skill set enables us to provide a wide array of high-quality products tailored to our customers' needs.
• Stable Supply Chains: Our supply chains are primarily based in China, benefiting from a stable social environment. Collaborating with collectivized companies that have reliable upstream and downstream supply chains ensures operational stability. Additionally, our mature and stable metal futures market forecasting system enhances our ability to maintain a steady supply of materials.

 

FAQ

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Q1: DO YOU TEST ALL YOUR GOODS BEFORE DELIVERY?
A1: Yes, we have 100% test before delivery.

Q2: DO YOU ACCEPT OEM?

A2: Yes. All sizes can be customized. The logo can be made as per your request.

Q3: WHAT IS YOUR TERMS OF PAYMENT?
A3: Usually, we accept T/T, irrevocable L/C at sight, For regular orders, we prefer 30% in advance,70% against the copy of B/L.

Q4: CAN YOU PROVIDE SAMPLES?
A4: Yes, but the sample fee and freight will be paid by your company.

Q5:WHAT'S YOUR DELIVERY TIME?
A5: About 5-7 days for samples,15-20 days for mass production.

Q6: HOW TO ARRANGE DELIVERY?
A6:If you have a forwarder in China, we can send you the goods by your forwarder.
If you have no forwarder in China, we arrange the delivery directly from the factory by international express, by air, and by sea, it's up to you.

Q7:HOW TO OBTAIN A QUOTE?

A7:Product prices fluctuate with fluctuations in raw materials and exchange rates. You can contact us with your requirements and we will provide you with the latest quotation as soon as possible.

 

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