Braided Copper Wire
Our braided wire flexible connections are made of high-quality metal braided wire materials, combined with precision process design, and have excellent flexibility and conductive properties. It is widely used in electrical equipment, electronic instruments and other high-demand occasions to provide stable and reliable current conduction and connection.
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Product Introduction
Product Profile
The unique braiding process of the braided wire flexible connector makes the metal wires inside the braided wire closely arranged to form an overall conductive path. This tightly woven structure not only increases the conductive cross-sectional area, but also ensures that the current can be evenly distributed throughout the flexible connector to avoid local overheating.
Product Advantages
Product Advantages
Flexible to adapt to various working conditions
The braided wire flexible connector is highly flexible and can bebent and twisted freely in three-dimensional space without breakage or damage. Whether it is necessary to adjust the connection angle during equipment installation or deformation caused by vibration and displacement during equipment operation, this product can easily handle it.
Strong fatigue resistance
After special processing, the braided wire flexible connector has excellent fatigue resistance. During long-term use, even after tens of thousands of bending and stretching cycles, it can still maintain stable electrical and mechanical properties, greatly extending the service life of the product and reducing equipment maintenance costs.
Large surface area for heat dissipation
The flexible-connected braided structure of the braided wire gives it a larger surface area and can dissipate the heat generated when current passes through to the surrounding environment more effectively than traditional solid conductors. This feature helps maintain the temperature stability of the flexible connector itself, prevents electrical failures caused by overheating, and improves the safety and reliability of the entire electrical system.
High strength and stability
Through a special pressing process, the layers of the braided copper wire are closely combined to form an overall structure with high mechanical strength. It can withstand certain mechanical stress, such as vibration, impact, etc., and is not prone to deformation or damage during the operation of the equipment, ensuring the stability and reliability of power transmission.
Product quality and service
Product Production Proces
| Raw material selection | Choose the appropriate metal wire material according to the conductive performance requirements of the product. Commonly used materials include copper wire and aluminum wire. If the conductivity requirements are extremely high and the cost is allowed, high-purity oxygen-free copper wire will be preferred. For example, in some high-end power equipment connections, copper wire with a purity of 99.99% is used. In application scenarios that are more cost-sensitive and do not require top-notch conductive performance, such as internal connections in some ordinary industrial control cabinets, aluminum wire may be used. |
| Braid | Place the selected metal wire on the pay-off stand. The pay-off stand should be able to ensure uniform tension of the metal wire during the pay-off process. If the tension is uneven, the braided wire structure will be uneven, affecting its conductivity and flexibility. Use a knitting machine to knit. The braiding machine uses a specific mechanical structure to interweave multiple metal wires together according to certain rules. Common weaving methods include plain weave, twill weave, etc. |
| Connector terminal production | If welding is used to connect the braided wire to the terminal, the connection part between the braided wire and the terminal needs to be cleaned first to remove surface oil, oxides and other impurities. Then align the braided wire with the end and use welding equipment (such as argon arc welding machine, etc.) to weld. During welding, parameters such as welding current, welding speed and welding angle must be controlled to ensure welding quality. |
| Clean | After the braided wire flexible connector is made, it needs to be cleaned to remove impurities such as oil, dust, flux, etc. that remain during the production process. Chemical cleaning or ultrasonic cleaning methods are generally used. For example, use a special metal cleaning agent to soak and clean the product in a cleaning tank, and then rinse it with clean water. |
| Quality Control | The braided wire flexible connecto rundergo rigorous quality checks to ensure the thickness and uniformity of the nickel layer, as well as testing for electrical and corrosion-resistant properties. |
| Packaging | Finally, the finished braided wire flexible connectors are carefully packaged to protect them during transportation and storage. |
Packaging and Transportation
| Protective Packaging | The braided wire flexible connector are packaged in multi-layer protective packaging to ensure product safety during transportation. First, the busbar surface will be covered with an anti-static protective film to prevent static electricity from causing damage to the product. Products are then placed within custom foam grooves, which provide good cushioning and shock protection. Finally, put the foam with products into a strong carton or wooden box. The product name, model, specification, quantity, and signs such as handle with caution, moisture-proof, and rain-proof are marked on the outside of the carton or wooden box. |
| Customized Solutions | For larger orders or special sizes, custom packaging solutions are available to ensure secure and safe delivery. |
| Global Shipping | During the transportation process, we will choose the appropriate transportation method according to the customer's requirements, such as air transportation, sea transportation or land transportation. No matter which transportation method is chosen, we will ensure that the products are not subject to severe vibration, collision, moisture and rain during transportation. For long-distance transportation or severe transportation conditions, we will take additional protective measures, such as increasing the number of reinforcement layers in the packaging and placing desiccant in the packaging box. |
In order to meet the needs of different customers, braided wire flexible connectors are equipped with various types of connection terminals, such as crimp terminals, welding terminals, bolted terminals, etc. These connection terminals are made of high-quality metal materials and undergo precision machining and surface treatment to ensure a solid connection with the braided wire and good contact with external devices. During the production process, we follow strict connection process standards. Whether it is crimping, welding or bolting, all are operated by professional equipment and technicians to ensure that the resistance of the connection part is extremely small and the electrical connection is reliable and stable. Each connection terminal must undergo strict electrical performance testing before leaving the factory to eliminate safety hazards caused by poor connections.
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