Flexible Insulated Copper Busbars
Flexible Insulated Copper Busbars are engineering grade flexible conductive connection system designed for harsh industrial environments. Unlike general soft connect products, this series is developed specifically to address the challenges of power transmission in high current density, complex spatial constraints, and dynamic mechanical stress environments. The product is positioned to replace the limitations of traditional rigid busbars in vibration, thermal cycling, and installation error scenarios, providing power engineers with a connection solution that combines electrical performance and mechanical adaptability.
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Product Introduction
Flexible Insulated Copper Busbars, also known as Flexible BusBar, are a core component that breaks through the limitations of traditional rigid transmission. They are composed of multiple layers of braid wire stacked as the core structure, formed through special processes and equipped with insulation protection. They have excellent flexibility and efficient conductivity, and can achieve safe and stable power transmission in complex working conditions. For professional purchasers and engineering technicians who pursue engineering adaptability, reduce operation and maintenance costs, and enhance system security, this product is not only a high-quality alternative to traditional rigid busbars, but also a key support for optimizing electrical system design and solving complex transmission problems, empowering the landing and efficient operation of multi industry projects
specific parameters
Conductor specifications
If T2 soft copper strip conductors are used for Flexible Insulated Copper Busbars, they can be divided into two types: bare copper and tin plated copper. Conventional copper strip specifications include more than ten types such as 9X0.8, with 2-12 stacked layers; The braided soft connection used for automotive high-voltage battery packs is made of copper substrate with a tin coating thickness of 0.5-1.0 μ m and a thin plate thickness of 0.25mm ± 0.02.
01
Insulation layer parameters
The insulation layer of Copper Braided Flexible Connectors mainly uses special PVC and low smoke halogen-free TPE materials, and the TPE insulation layer is mostly black/orange; TPE insulation sheath is preferred for woven soft connections used in automotive high-voltage battery packs, and 0.15mm thick mica tape is used when fire-resistant is required.
02
Production standards
Flexible Braided Custom Connectors currently do not have a globally exclusive production standard. The United States borrows UL758 electronic wire standard certification, while domestic production mostly refers to GB/T5023 insulated cable standards and UL758 electronic wire standards.
03
Current carrying capacity characteristics
Braided Copper Wire, due to its multi-layered flat conductor structure, is affected by the skin effect, resulting in a higher current carrying capacity for the same cross-sectional area; Under the same current carrying capacity requirements, compared to ordinary round cables, braided flexible connections have smaller cross-sections, which can save materials, reduce weight, and save layout space.
04
procurement information
Minimum Order Quantity (MOQ)
MOQ 1, 000 pcs/item, made by stamping die; For non-standard customized products, we are willing to cooperate with your research and development needs, and the MOQ of Braided BusBar can be negotiated.
Delivery cycle
The delivery cycle for Braided Flexible Busbars Customized samples is 5-10 days. Permitted, manufactured by laser cutting or CNC punching machine
Delivery time for orders is 20-30 days (for molds and products).
Packaging and Logistics
Flexible Connectors use EPE internal and cardboard/pallet external to prevent compression deformation during transportation.
Our Certifications
Between the surging current of photovoltaic modules and the surging energy of energy storage batteries, Xiamen Apollo Stamping Welding Technology Co., Ltd. has built a quality moat with global certification and exclusive patents. We have not only obtained ISO 9001:2015 international certification (currently applying for IATF16949 automotive industry international quality certification system), but also redefined the precision and reliability of new energy components with three core patented technologies.
contact us
Our company can provide professional product solutions and support direct technical communication with engineering teams to ensure the reliability of products in practical applications. Welcome to contact us.
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