Copper Laminated Flexible Busbar
Copper Laminated Flexible Busbar is a high-performance electrical connection solution that is widely used in new energy, power electronics, electric vehicles, energy storage systems and other fields. It uses advanced diffusion welding technology to tightly connect multiple layers of copper foil to form a flexible connection with excellent conductivity and flexibility.
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Product Introduction
Product Profile
Copper Laminated Flexible Busbar is a high-performance electrical conductor connector that is widely used in new energy fields, such as new energy vehicles, wind power generation, photovoltaic energy storage, electric locomotives, and power transmission and distribution equipment. This product uses high-quality T2 copper foil as raw material, with a copper content of ≥99.95%, and has excellent electrical conductivity, thermal conductivity, ductility and corrosion resistance.
Process characteristics
Diffusion welding process
Copper Flexible BusBar uses advanced molecular diffusion welding technology, which uses high temperature and high pressure to make multiple layers of copper foil penetrate and fuse with each other at the molecular level to form a strong connection with excellent conductive properties.
Customized production
The length, width, thickness, aperture and surface treatment method (such as tin plating, silver plating, etc.) of Flexible BusBar can be customized according to customer needs to meet the special requirements of different application scenarios.
Flexible design
Flexible Copper BusBar has good flexibility and can adapt to error adjustments during equipment installation. It also plays a role in shock absorption and compensation during operation.
product specifications
| Material | Copper Flexible BusBar uses T2 copper foil, and the thickness of the single piece ranges from 0.03mm to 0.5mm. |
| Cross-sectional area | 10mm² to 5000mm². |
| Surface treatment | Various surface treatment methods for Flexible BusBar are provided, including bare copper, tin plating, nickel plating, and silver plating. |
| Size customization | The length, width and thickness of Flexible Copper BusBar can be customized according to customer requirements, with the maximum size up to 220mm long, 440mm wide and 40mm thick. |
Application areas
New Energy Vehicles
Copper Flexible BusBar is mainly used for the connection of battery modules in new energy vehicles. Its high conductivity and low resistance characteristics can ensure efficient transmission of current between battery packs, while its flexible design can absorb small vibrations and displacements of battery modules during operation, reducing the impact of mechanical stress on connections.
Wind Power
In the field of wind power generation, Flexible Copper BusBar is often used for the connection between generators and busbars. Due to the complex operating environment of wind turbines, the flexible design of the Tinned Copper BusBar can effectively absorb vibrations during equipment operation and reduce connection failures caused by mechanical stress. At the same time, its high conductivity and corrosion resistance ensure long-term stable operation in harsh environments.
Photovoltaic Energy Storage
Copper BusBars are mainly used to connect energy storage battery packs in photovoltaic energy storage systems. Its soft and easy-to-bend characteristics enable it to fit into the compact layout of battery modules, while its low resistance value and high conductivity ensure efficient current transmission.
Electric Locomotive
The high-voltage electrical system of electric locomotives requires reliable conductive connections to ensure the efficiency and stability of power transmission. Flexible BusBar Copper is widely used in the connection between traction motors, transformers and high-voltage switch cabinets of electric locomotives due to its high conductivity, low resistance and good mechanical properties.
feedback
Customer Feedback Copper Laminated Flexible Busbar excels in performance, design and quality. I believe that with the joint efforts of the team, the product will surely achieve better market performance.
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