4 Pole Three Phase Fork Style Insulated Busbar
The 4 Pole Three Phase Fork Style Insulated Busbar is a core connection component of high-voltage power distribution systems in the fields of new energy and power electronics. It adopts a fork-type structure design and integrated insulation protection technology, uses high-purity copper as the core conductor, and is equipped with special insulation materials. It is suitable for voltage ranges from 3500VDC to 5000VDC and current scenarios from 100A to 2000A. Its core function is to collect, transmit and distribute electrical energy.
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Product Introduction
The 4 Pole Three Phase Fork Style Insulated Busbar is a power distribution component used in power distribution systems. It employs advanced insulation design and highly conductive copper or aluminum materials, primarily for efficient and safe distribution of high-current loads. With its precise electrical performance, excellent corrosion resistance, and mechanical strength, this busbar adapts to the needs of various complex electrical equipment and environments, and is widely used in new energy, power, industrial, and rail transportation fields.
Technical process
Substrate Selection and Pre-treatment: High-purity copper substrate is selected as the basic raw material for the core conductor of the PA66 Plastic Insulation Busbar. Acid pickling and polishing processes remove surface oxide layers and impurities, ensuring the cleanliness and flatness of the substrate, laying a solid foundation for subsequent processing steps.
Precision Forming and Machining: Laser cutting, CNC machining, and bending processes are used to process the copper substrate into the required 4-pole, three-phase fork structure, precisely controlling dimensional accuracy to ensure compatibility with subsequent assembly and power distribution equipment requirements.
Surface Treatment and Electroplating: Gold, silver, and nickel plating processes are used as needed to treat the conductor surface, improving oxidation and corrosion resistance, while enhancing conductivity stability for use in complex operating conditions for PP Plastic Insulation Busbar.
Insulation Coating: An integrated coating process is used to tightly coat the conductor surface with specialized insulating material, strictly controlling the insulation layer thickness and uniformity to ensure high-voltage insulation performance and strengthen the Pole 4 Phase Pin Type Insulated Busbar's safety.
Precision Welding and Assembly: Laser welding and diffusion welding are used to weld 6 Module Insulated Prong Busbar components, and American PEM fasteners are used to complete the overall assembly of the product, ensuring a tight fit and structural stability at all connection points, and guaranteeing the continuity of electrical conductivity.
Comprehensive Inspection Before Shipment: Finished products undergo multi-dimensional testing for conductivity, insulation performance, dimensional accuracy, corrosion resistance, etc., rejecting defective products to ensure that all Insulated Busbar Pin Type performance meets industry standards and engineering requirements, guaranteeing the quality of delivered products.
Technical parameters
Conductor Resistance: The product's copper busbar resistance is ≤0.00001Ω. This excellent low-resistance characteristic minimizes high-voltage transmission power loss, meeting the core requirements of efficient power distribution.
Voltage and Current Compatibility: The PA66 Plastic Insulation Busbar is compatible with load voltages from 3500VDC to 5000VDC and load currents from 100A to 2000A, accurately matching high-voltage power distribution scenarios in new energy industries and meeting the needs of various operating conditions.
Assembly Fixtures: The PP Plastic Insulation Busbar is compatible with American PEM stainless steel nuts, studs, brackets, screws, etc., simplifying the engineering assembly process and improving the compatibility between the product and power distribution equipment.
(Note: Specific parameters can be designed and customized according to customer product requirements)
Application scenarios
New Energy Vehicle
Adapted for thin-film capacitors in electric and hybrid vehicles, and battery packs in new energy vehicles. The Pole 4 Phase Pin Type Insulated Busbar handles high-voltage power transmission and distribution, is suitable for complex on-board environments, and ensures long-term stable operation.
01
Photovoltaic Energy Storage
Applied to photovoltaic inverters and energy storage systems, the 6 Module Insulated Prong Busbar enables efficient collection and transmission of solar power, is suitable for complex outdoor conditions, and highlights its weather resistance and conductivity reliability.
02
Power and Electrical
Adapted for distribution cabinets, power appliances, and other equipment. When optimizing high-voltage power distribution links, the Insulated Busbar Pin Type can fully leverage its high-efficiency power distribution advantages to help improve power distribution stability.
03
Other Fields
Applied to power systems such as rail transit and cloud server uninterruptible power supplies, the product meets the needs of high-voltage, high-density power distribution, ensures stable system operation, and meets the procurement requirements of various engineering scenarios.
Quality certification
We strictly adhere to international quality standards and have established a comprehensive quality control system to ensure that our 4 Pole Three Phase Fork Style Insulated Busbar meet the compliance and reliability requirements of engineering procurement. The company has obtained ISO9001-2015 quality management system certification, IATF16949 automotive industry quality system certification, RoHS environmental certification, and REACH compliance certification. The entire production process follows relevant standards, and products undergo multiple rounds of rigorous testing before leaving the factory, including conductivity, insulation performance, dimensional accuracy, and corrosion resistance, to ensure that electrical performance, mechanical performance, and environmental adaptability fully meet the stringent quality requirements for electrical products in the new energy field.
Contact Us
If you have any needs regarding the procurement, selection, sample request, or customization of 4 Pole Three Phase Fork Style Insulated Busbar, or if you wish to learn more about the product details, please feel free to contact us. We will arrange a professional team to provide one-on-one service, customize adaptation solutions, and ensure stable supply, accurate selection, and efficient procurement.
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