Insulation Coating Busbar
Our powder-coated insulated busbars are manufactured using advanced technology and have excellent insulation performance and mechanical strength. The surface is specially powder-coated to ensure good electrical isolation and anti-pollution capabilities.They are widely used in electrical engineering projects such as high and low voltage electrical appliances, switch contacts, distribution equipment, bus ducts, etc. insulation coating busbar
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Product Introduction
Products feature
Product Name |
Insulation Coating Busbar. |
Dimensions | OEM/ODM as your drawing. |
Packing |
Plastic inside and carton/pallet outside. |
Material | 99.99% Red Copper T2Y2.%IACS≥97,HV:80~110s. |
Processing | Tooling--Stamping--Riveting--Resistance Tin/Silver Brazing/Laser Welding--Plating. |
Surface Treatments |
1. Silver plating. 2 Bright tin plating. 3.Lead-free fog tin plating. 4. Nickel plating. 5.Ultrasonic cleaned and passivation. |
material advantage
Our epoxy powder coating insulated busbar are made of very high-quality copper, processed in advanced production equipment. Compared with the copper materials and other raw materials used by other manufacturers in the same industry, our raw materials are strictly selected by professionals according to relevant standards and are very competitive. The following are some of the advantages of our copper raw materials:
High conductivity
Copper has extremely high conductivity, second only to silver, which allows copper busbars to provide a lower resistance path in power transmission, reducing energy loss and heat generation.
Good thermal conductivity
Our material not only has excellent electrical conductivity, but also excellent thermal conductivity, which helps to quickly dissipate heat and maintain the stability of the equipment during operation.
Excellent processing performance
Copper has good ductility and plasticity, and can be easily processed into various shapes, making it easy to install on wires and cables of different sizes.
High flexibility
Epoxy powder coating insulated busbar have high flexibility, can withstand large current loads, and can be easily bent in the thickness direction to meet the installation and wiring needs of various electrical equipment
products application
The application of powder-coated insulated busbars in uninterruptible power supply servers is mainly reflected in their excellent insulation performance and heat dissipation capabilities. This busbar is insulated by epoxy powder coating, the insulation layer is thinner, and it can withstand high temperatures up to 125°C, making the design more compact. In the uninterruptible power supply system, the powder coating insulation busbar can provide stable power transmission while reducing energy loss and heat accumulation, improving the reliability and efficiency of the system. Due to its good heat dissipation and insulation performance, our product is particularly important in high-power density applications such as servers, which helps to ensure the stable operation and long-term durability of the equipment. Of course, we can also produce busbars for new energy vehicle battery packs, power appliances, new energy photovoltaics and other fields according to customer requirements.
why choose us
Our epoxy powder coat busbars use a very high-end powder spray insulation method, which has many advantages. High-quality products and services have also enabled us to accumulate a lot of customers.
1. Excellent insulation performance: The epoxy powder coat busbar uses epoxy powder coating, which has excellent insulation performance and can effectively prevent current leakage and electromagnetic interference.
2. Good heat dissipation: Since the insulation coating is closely adhered to the copper busbar, it is conducive to the heat dissipation of the copper conductor, and has better heat dissipation performance than the traditional heat pipe solution.
3. High voltage resistance: The thickness of the insulation layer of the our products can withstand high voltage tests, ranging from 380V to 15000VAC, providing strong voltage resistance protection.
4. Strong adhesion: Our products can pass various harsh tests such as hundred grids, impact, vibration, high and low temperature aging, etc., showing strong adhesion.
5. Long durability: The effective life exceeds 150,000 hours, showing the durability and long life characteristics of the insulation coating busbar.
6. Environmentally friendly flame retardant: It meets the UL94V0 flame retardant standard, has almost zero emissions, does not generate waste during the production process, and meets environmental protection requirements.
7. Automated production: It can achieve fully automated production, and one-time spray molding is convenient for installation and transportation, simplifying the manufacturing process.
8. Corrosion resistance: Powder coating has excellent corrosion resistance and is suitable for use in various environments.
9. Moisture and heat resistance stability: The performance parameters after high and low temperature shock are also very excellent, suitable for use in extreme climatic conditions.
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