Copper Tube Cap Fitting
As a key connector for overcurrent protection in photovoltaic power systems, our Copper Tube Cap Fitting focuses on solving the challenges of conductivity stability, connection reliability, and environmental adaptability of photovoltaic fuses (PV Fuses) in high-voltage DC scenarios. Relying on 99.99% high-purity copper substrate and precision stamping technology, the product is deeply adapted to core engineering scenarios such as photovoltaic combiner boxes, inverters, and photovoltaic cascade protection, providing core accessory support that meets international standards for global photovoltaic power plants and new energy equipment manufacturers. It is the preferred component to ensure the long-term safe operation of photovoltaic systems.
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Product Introduction

In the fuse protection chain of high-voltage direct current photovoltaic systems, Copper Tube Cap Fitting is not only a structural component, but also a key electrical interface that determines the breaking performance and long-term current stability of the fuse. Our precision copper end caps are designed specifically for photovoltaic fuses (PV Fuses) and high current DC circuit breakers. Through material microstructure control and precision stamping forming processes, they solve the three major engineering pain points of contact resistance drift, thermal cycling fatigue, and electrochemical corrosion in high current density scenarios.
Core adaptation engineering scenario
Photovoltaic power station combiner box protection system
Copper Tube Cap Fitting is suitable for fuse components in centralized and distributed photovoltaic power station combiner boxes. As the core conductive connection component, it ensures the reliability of overcurrent protection during the current convergence process of multiple photovoltaic modules.
01
Front end protection of photovoltaic inverters
Copper End Caps are used to connect fuses on the input side of the inverter, withstand high voltage DC shocks, quickly respond to short-circuit faults, and protect the core components of the inverter (such as IGBT modules) from damage.
02
Photovoltaic cascade protection system
Custom Copper Caps are adapted to photovoltaic module cascade fuses, providing precise protection against single string module failures and avoiding the spread of faults that affect the operation of the entire photovoltaic array.
03
New energy storage supporting protection
Copper End Cap can be expanded to adapt to the fuse components of the energy storage system, meeting the overcurrent protection requirements during the charging and discharging process of the energy storage battery, and ensuring the safe and stable operation of the energy storage system.
04

Core material parameters
Substrate material
Standard value: T2Y2 (SECu/C1100) purple copper
Engineering significance: Copper Metal End Cap can ensure excellent conductivity, ductility, and corrosion resistance, and is suitable for high-voltage direct current scenarios
Copper purity
Standard value: ≥ 99.99%
Engineering significance: Copper End Cap Fitting can reduce the impact of impurities on conductivity, minimize energy loss and temperature rise
Conductivity (% IACS)
Standard value: ≥ 97
Engineering significance: Copper End Caps can ensure high current transmission efficiency and meet the high conductivity requirements of photovoltaic systems
Vickers hardness (HV)
Standard value: 80~110s
Engineering significance: Copper Pipe Cap can balance material ductility and structural strength, facilitating stamping and assembly

Engineering Team
Our team is a dynamic and highly skilled group of professionals. The team has the ability to provide multi-process integration services, covering multiple production processes such as cold heading, riveting, stamping, welding, and CNC machining, and can efficiently undertake the integrated manufacturing needs of complex components. Relying on 24 branch local offices worldwide, we have established a 365 Days & 24 Hours Timely Service mechanism, which can quickly respond to various customer demands.

contact us
Inquiry does not constitute a binding commitment to place an order. We sincerely welcome all kinds of inquiries about our Copper Tube Cap Fitting, prices, specifications, and related services, and will reply to you with professional and detailed information in a timely manner.
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