Laminated Busbar: an efficient solution for new energy power transmission

 

Multilayer Composite Structure

Laminated Copper BusBar uses a precision lamination process to integrate positive and negative conductive layers and insulating media (such as PET, PI films) to achieve ultra-low inductance (<10nH) and resistance (μΩ level), significantly reducing energy loss and heat accumulation.

Supports customized layer number and spacing, adapting to different voltage (48V to 1500V+) and current (100A to 5000A+) needs.

 

High Reliability Materials

Conductor: Laminated BusBar for Mersen high-purity electrolytic copper/aluminum, surface tin/silver plating, anti-oxidation and reduced contact resistance.

Insulation layer: high temperature resistant (-40℃ to 150℃), flame retardant (UL94 V-0 certified) material to ensure long-term stable operation.

 

Compact and lightweight

The integrated design of Laminated BusBars reduces wiring space by more than 80%, helping to miniaturize equipment; lightweight materials meet the strict requirements of energy efficiency and weight reduction in the new energy industry.

 

 

Electric vehicles: power battery module connection, motor controller, on-board charger (OBC)

Energy storage system (ESS): efficient power distribution between battery clusters, internal integration of PCS (energy storage converter)

Charging pile: large current transmission of DC fast charging module

Renewable energy: photovoltaic inverter, wind energy converter internal busbar

Industrial automation: frequency converter, UPS power supply, robot drive system

 

 

Precision manufacturing process

Laminated BusBars adopt advanced technologies such as laser cutting, vacuum lamination, and ultrasonic welding, with a tolerance control of ±0.05mm to ensure product consistency and high yield.

 

Customized service capabilities

Provide customized support and quickly respond to customers' personalized needs.

 

 

Deep industry development: 10+ years of focus on research and development of new energy hardware materials, serving world-renowned new energy brands.

Full industry chain support: providing one-stop solutions from material selection, structural design to mass production.

Fast delivery: Automated production line + intelligent warehousing system ensures on-time delivery of orders and supports global logistics.