Laminated busbar: the new favorite for power transmission in the new energy field

Feb 13, 2025

Product structure and classification

 

STRUCTURAL COMPOSITION

Conductor: Laminated BusBars usually use high conductivity copper (such as T2Cu) or aluminum (such as 1060 AL). Different conductor materials and surface treatments can be selected according to needs, such as passivation, tin plating, nickel plating, and silver plating.
Insulation layer: Laminated Busbar Design uses special polyvinyl chloride (PVC), thermoplastic elastomer (TPE) and other materials, which have good insulation properties.
Edge treatment: According to different edge structures, it can be divided into rigid insulated open, rigid insulated closed, flexible insulated closed busbars, etc.

 

CLASSIFICATION

Classified by material: copper-based laminated busbar, aluminum-based laminated busbar, composite material laminated busbar.
Classified by structure: flat type and formed type.
Classified by application areas: high voltage, ultra-high voltage transmission lines, substations, new energy vehicles, communication base stations, industrial inverters, etc.

 

Structures and Production Technologies of Laminated Busbar

 

Product features

 

Low impedance and high current carrying capacity: The multi-layer flat conductor structure allows the same conductor cross-sectional area to carry greater current while reducing line losses.
Good anti-interference performance: Laminated BusBar for Mersen has low inductance and good insulation performance, which can reduce electromagnetic interference and radio frequency interference.

Compact design and space saving: The compact structure effectively saves internal installation space and increases the heat dissipation area.
High reliability: Laminated Busbar Design has good connection stability and anti-interference ability, and can work stably in harsh environments.
Easy to assemble and maintain: It can be assembled and maintained by simple plugging and unplugging.

 

Our Busbar Production Workshop

 

Application areas

 

New energy vehicles: Laminated Inverter Busbars are the key carrier for high-voltage connections and are used to connect lithium batteries, electric drive devices and other components.
Power system: Laminated BusBars are used for power transmission and distribution in high-voltage and ultra-high-voltage transmission lines and substations.
Communication equipment: used for signal connection and transmission of base stations, routers, switches and other equipment.

Rail transit: Electric traction systems and auxiliary power systems for trains.
Industrial frequency converters: Laminated Busbar Connectors are used to connect frequency converters and motors to achieve efficient power transmission.
Renewable energy: used in photovoltaic and wind power projects for power transmission and distribution.

 

EV Busbar Application

 

contact us

 

MsTina Xiamen Apollo

 

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