Square Aluminum Power Battery Housing
Square Aluminum Power Battery Housing is a key component of the new energy industry chain. With the popularization of electric vehicles, renewable energy and portable electronic devices, the demand for high-performance, lightweight and corrosion-resistant battery housing continues to increase. Aluminum battery housing plays a key role in the new energy field, and its quality and performance directly affect the safety, stability and service life of the battery.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Square Aluminum Power Battery Housing is a structural enclosure designed for lithium-ion battery cells, including LiFePO4 battery systems, prismatic battery modules and EV battery PACK assemblies. Through integrated aluminum extrusion forming, CNC precision machining and laser welding sealing processes, the housing provides mechanical protection, heat transfer performance and resistance against electrolyte corrosion.
Material properties
Thin-wall manufacturing
Advanced processing technology can be used to manufacture aluminum battery housings with uniform wall thickness and compact structure, thereby reducing the use of materials and achieving lightweight.
Material Lightweight
Aluminum is a metal with low density and is lighter than other materials (such as steel). Therefore, the use of aluminum alloy to manufacture battery battery housing can effectively reduce the overall weight.
High thermal conductivity
Aluminum has good thermal conductivity and can quickly transfer heat to the external environment, which helps to reduce the internal temperature of the battery and improve heat dissipation efficiency.
Corrosion resistance
Aluminum alloys generally have good corrosion resistance, especially for oxidation, acid and alkali corrosion in general environments, aluminum alloys can provide sufficient protection.
Production Process
Material Preparation: First, you need to prepare aluminum sheets for stamping. These aluminum sheets usually go through processes such as cutting, trimming and cleaning to ensure that their size and surface quality meet the requirements for Square Aluminum Power Battery Housing.
Continuous stamping process: Continuous stamping is carried out on a continuous stamping machine. The aluminum sheet is fed into the stamping machine, and through the closing of the upper and lower dies, the aluminum sheet is continuously stamped and gradually formed into the shape of the battery housing. This process usually includes multiple processes, each of which completes a specific forming step.
Cutting and shaping: During the continuous stamping process, the battery housing may need to be cut or shaped at some specific locations to meet the design requirements.
Cleaning and inspection: After the stamping is completed, the battery housing needs to be cleaned and surface treated to remove any residual oil or burrs on the cutting edges. It is then inspected to ensure that its size, shape and surface quality meet the requirements.
Packaging and shipment: Finally, the battery housing that meets the requirements is packaged and shipped for subsequent assembly or direct use.
OEM Customization Capabilities
Product Design Review & DFM Analysis
Based on customer 2D/3D drawings, battery specifications and assembly requirements, engineering teams review structure design, material selection and manufacturing feasibility to improve production efficiency.
Tooling and Process Development
Custom tooling, fixtures and machining programs are developed according to battery case dimensions. Process validation ensures stable forming accuracy before mass Square Aluminum Power Battery Housing production.
Prototype Development
Supports prototype samples, dimensional verification, assembly testing and process adjustment for new battery enclosure projects before volume production.
Mass Production Support
Integrated manufacturing capability covers material processing, CNC machining, welding, surface treatment and inspection to support long-term OEM battery case supply.
Contact Us
Send your battery enclosure drawings, 3D CAD files (STEP/DWG) or technical specifications for engineering evaluation. Our team provides DFM feedback, prototype support and factory-direct quotation for aluminum battery box projects.
Hot Tags: Square Aluminum Power Battery Housing,Aluminum Battery Case Manufacturer,Custom EV Battery Housing Supplier,Prismatic Lithium Battery Case,Aluminum Battery Pack Enclosure,3003 Aluminum Alloy Battery Case,3005 Aluminum Profile Housing,Deep Drawing Aluminum Battery Case,Laser Welding Battery Housing,Helium Leak Test Battery Enclosure,Hard Anodized Aluminum Battery Shell,OEM Lithium Battery Housing Factory,Energy Storage Battery Case,New Energy Vehicle Battery Housing,Custom Aluminum Battery Enclosure
