Aluminum Busbars
Aluminum busbar is a conductive material made of aluminum alloy, mainly used in power distribution equipment, to transmit current and connect electrical equipment. It is gradually used in medium and low voltage power systems due to its lightweight and cost-effectiveness.
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Product Introduction
Products Feature
|
Product Name |
Aluminum Busbars |
| Dimensions | OEM/ODM as your drawing. |
| Processing | Tooling--Stamping--Riveting--Resistance Tin/Silver Brazing/Laser Welding-Plating. |
|
Certifications |
ISO9001, IATF16949, RoHS. Reach, etc. |
| Surface Treatments |
1. Silver plating. 2 Bright tin plating. 3.Lead-free fog tin plating. 4. Nickel plating. 5.Ultrasonic cleaned and passivation. |
Products process
The production process of aluminum busbars usually includes the following main steps:
Material preparation: Select high-quality aluminum as raw material and cut it into corresponding lengths according to the specifications of the design drawings.
Casting: If it is a large busbar, it may be manufactured through a casting process, melting the metal and pouring it into a mold to cool and form.
Cooling and flattening: The formed product needs to be cold processed to remove burrs and flatten it to ensure smooth contact surfaces and reduce resistance.
Welding connection: If there are multiple busbars that need to be combined, they may be connected by welding or crimping to ensure electrical performance.
Surface treatment: Anti-corrosion treatment is performed on the aluminum busbar electrical power connector, such as tinning, painting, etc., to extend its service life.
Assembly inspection: After completing all processes, strict electrical performance and mechanical strength tests will be carried out to ensure compliance with standards.
products application
1. Power industry: Aluminum busbar electrical power connector are used in medium and low voltage power systems due to their lightweight and cost advantages. They are used to connect high and low voltage switchgear, transformers and the main conductive materials of electrical equipment.
2. New energy vehicles: Our products are widely used in the field of new energy vehicles, especially in the connection and management of battery modules, to achieve high voltage series and parallel connection of batteries and the collection of temperature, voltage and other information.
3. Energy storage equipment: In various types of energy storage equipment, such as battery packs and supercapacitors, our products are used for energy output and centralized management to improve the efficiency and performance of energy storage equipment.
4. Wind power and photovoltaics: In the fields of wind power and photovoltaics, customized aluminum busbars are core components in power distribution systems, and market demand has increased with the rapid development of these industries.
5. Electronic and electrical fields: Aluminum busbars can be used in radiators, circuit boards and other parts of electronic and electrical appliances because of their good thermal conductivity, corrosion resistance and easy processing.
6. Industrial fields:Customized aluminum busbars can be used in the manufacture of various mechanical equipment, such as pressure vessels, pipelines, storage tanks, etc., with the characteristics of corrosion resistance, high temperature resistance and high strength.
FAQ
Q: ARE YOU A FACTORY?
A: Yes, we are group in China, have 3 branches factories in Xiamen City and 2 branches factories in Ningbo City.
Q: DO YOU ACCEPT OEM?
A: Yes. All size can be customized. Logo can be made as your request.
Q: WHAT IS YOUR TERMS OF PACKING?
A: Generally, we pack our aluminum busbar manufacturers in neutral carton in pallet.
Q: CAN YOU PRODUCE ACCORDING TO THE SAMPLES?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixture.
Q: HOW LONG CAN I GET A QUOTATION?
A: After you send us product drawing (including material), we can give you the quotation within 1 DAYS.
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