Aluminum Laminated Foil Busbar
Aluminum laminated foil busbar is a flexible, conductive and corrosion-resistant connector. It is usually composed of aluminum busbar, copper-aluminum transition piece and insulating material, and can be customized according to needs. It is widely used in power substations, high and low voltage switchgear, vacuum appliances, closed bus ducts, generators and busbars, rectifier equipment and other fields, and is used to connect transformers, switchgear, circuit breakers and sectional devices.
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Product Introduction
Products Feature
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Product Name |
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| Dimensions | OEM/ODM as your drawing. |
| Material | 99.99% Red Copper T2Y2.%IACS≥97,HV:80~110s; Brass H65. |
| Processing | Tooling--Stamping--Riveting--Resistance Tin/Silver Brazing/Laser Welding-Plating. |
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Certifications |
ISO9001, IATF16949, RoHS. Reach, etc. |
| Surface Treatments |
1. Silver plating. 2 Bright tin plating. 3.Lead-free fog tin plating. 4. Nickel plating. 5.Ultrasonic cleaned and passivation. |
material advantage
Lightweight
Aluminum is about half the density of copper, so our products are lighter than copper busbars, which helps reduce the overall weight of the system, especially in applications where structural burden reduction is required, such as in electric vehicles and aerospace.
Electrical conductivity
Aluminum has good electrical conductivity. Although its resistivity is higher than copper, similar power transmission properties to copper can be achieved by increasing the cross-sectional area. Aluminum's electrical and thermal conductivity also enable flexible laminated soft connector to maintain good electrical properties in high-temperature environments.
Cost-Effectiveness
Aluminum is generally less expensive than copper, making aluminum busbars more economically attractive. This cost advantage is particularly important for large-scale applications such as power transmission systems.
Mechanical properties
Aluminum has high tensile strength and yield strength, and can withstand certain mechanical stress without being easily damaged. In addition, aluminum has high vibration fatigue strength and is suitable for use in vibration environments.
Corrosion resistance
An oxide film is easily formed on the surface of aluminum. This film has good anti-corrosion properties and can remain stable in a variety of environments. This characteristic makes aluminum flexible busbars perform well in humid or corrosive environments.
Installation convenience
Due to its lightness and flexibility, aluminum flexible busbars make the installation process more convenient, reducing installation time and costs. For example, in automobile manufacturing, aluminum busbars can be easily bent and fixed into position.
Products certificate
1.ISO 9001: ISO 9001 is an internationally recognized standard for quality management systems, focusing on consistent product quality and customer satisfaction. Organizations certified with ISO 9001 demonstrate their commitment to continuous improvement and meeting regulatory requirements.
2.IATF 16949: IATF 16949 is a quality management standard specifically for the automotive industry, ensuring that suppliers meet strict criteria for product quality and reliability. Certification indicates an organization's ability to consistently provide multilayer bus bar that meet customer and regulatory expectations in the automotive sector.
3.RoHS: RoHS (Restriction of Hazardous Substances) is a certification that ensures products do not contain harmful levels of specific hazardous materials, such as lead, mercury, or cadmium. It is mandatory in the European Union for electronic and electrical products to be RoHS compliant, promoting environmental sustainability.
4.REACH: REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) is a European Union regulation aimed at protecting human health and the environment from the risks posed by chemicals. Certification ensures that companies properly manage and communicate the use of chemicals in their flexible laminated soft connector, including their safe handling and disposal.
packaging & transportation
Our multilayer bus bar are generally placed neatly and compliantly in cartons, and then the cartons are fixed with film to prevent them from being scattered. Finally, they are neatly stacked on the pallet. After careful inspection by the staff, they are sent to trucks or cargo ships for delivery. At the same time, our transportation methods are very diverse, and we can choose the most suitable method according to customer requirements.
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