Busbar Copper For High Voltage

 

Product Name	Busbar Copper for High Voltage
Model No	ASWT-B035
Dimensions	OEM/ODM as your drawing
Material	99.99% Red Copper T2Y2,%IACS≥97,HV:80~110s
Processing	Tooling--Stamping--Tin brazing--Plating
Surface Treatments	1. Bright tin plating; 2. Lead-free fog tin plating; 3. Ultrasonic cleaning and passivation.
Riveting Nut	PEM nut USA brand
Supply Methods	1. Positive and Negative without Insulating Film pressed; 2. Laminated Busbar by mold hot pressed with Insulating Film.
Packing	EPE inside and carton/pallet outside
Shipment Inspection	1. Copper composition,%IACS, hardness; 2. Busbar appearance, size; 3. Tin plating coating thickness; 4. Nut torque/N.m, push out force/N; 5. Soldering pull force; 6. Salt spray test; 7. Busbar traceability label, etc.
Applications	EV/HEV,PV, UPS, Communication, Industrial Power, Web Server, Rail Transit, etc.
Certifications	ISO9001, IATF16949, RoHS, Reach, etc.

 

 

 

 

High Conductivity Material: Made from high-purity copper, the copper busbar offers exceptional conductivity, ensuring efficient power transmission under high current conditions while minimizing energy loss.

Excellent Corrosion Resistance: With specially treated surfaces, the copper busbar has outstanding corrosion resistance, making it suitable for long-term use in harsh environments like new energy vehicles.

Customizable Specifications: The specifications, thickness, and shape of copper busbar can be customized based on application needs, allowing it to fit various new energy vehicle film capacitor busbars and power systems.

Precision Manufacturing Process: The production of busbar copper involves advanced stamping, bending, and surface treatment techniques, ensuring each piece has a stable structure and excellent mechanical performance.

Lightweight Design: To meet the lightweight demands of new energy vehicles, the copper busbar is designed to reduce weight while maintaining high conductivity, enhancing overall system efficiency.

 

 

 

 

Our equipment and production lines include CNC punch machines, CNC turret punch machines, CNC bending machines, CNC lathes, tooling and mold manufacturing, stamping, bending, welding, pressing, testing, and so on. Except for electroplating, all machining processes are completed in-house to achieve internal control of the Electric Vehicle busbar and total quality assurance of products.

 

 

 

Busbar copper is extensively used in various power transmission systems of new energy vehicles, especially in high-voltage, high-current environments such as NEV film capacitor busbars. It serves as the main conduit for current transmission, connecting batteries, controllers, inverters, and other key components. In these applications, busbar copper must withstand both high temperatures and high voltages, making its superior heat dissipation and high electrical conductivity ideal.

In addition, the combination of busbar copper with busbar insulations ensures excellent safety in high-voltage environments. The insulation materials effectively prevent current leakage, ensuring stable system operation and extending the overall lifespan of the power system.

 

 

 

If you have further inquiries about the application of busbar copper in new energy vehicles or require specific product specifications, please feel free to contact us. We offer customized solutions to meet all your power transmission needs. Our expert team is available to provide technical support and professional advice to help you select the most suitable busbar copper product.

 

Busbar copper not only improves power transmission efficiency but also effectively extends system lifespan, making it an essential material in the new energy vehicle industry.

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