Car Battery Bus Bar
Product Name:Car Battery Bus Bar
Model Number:ASWT-B006
Product Size:According to customer requirements
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
PRODUCT PROFILE
An excellent Car Battery Bus Bar must have the characteristics of high conductivity, high insulation and fast heat dissipation.In the conductive connector of new energy vehicles, the conductive and heat dissipation performance of copper bar is more important. In a narrow space, the electric energy used by the car is stored for 500 kilometers, which must be absolutely safe and reliable. The choice of copper bar is very important.
PRODUCT PARAMETERS
Product Name | Car Battery Bus Bar |
Model No | ASWT-B006 |
Dimensions | OEM/ODM as your drawing |
Material | 99.99% Red Copper T2Y2,%IACS≥97,HV:80~110s |
Conductor Thickness | 0.5MM-3.0MM |
Operating Temperature | -50℃～280℃ |
Operating Voltage Range | 24-1000V |
Processing | Tooling--Stamping--Tin brazing--Plating |
Conductor Surface Treatment | 1.Bright tin plating; 2.Lead-free fog tin plating; 3.Ultrasonic cleaned and passivation. |
BUSBAR FEATURES
1. Low inductance coefficient;
2. Compact Structure and effective use of space and control of the system temperature;
3. Minimal impedance and voltage drop;
4. Strong overload capacity;
5. Reduction of the harms caused by peak voltage to the components and extension of the service life of the electronic components;
6. Reduction of the system noise and the electromagnetic interference/radio frequency interference;
7. Easy installation and convenient on-site maintenance.
ADVANCED EQUIPMENTS
Our battery bus bar production has complete technology: mold manufacturing, stamping, welding, electroplating, spraying, busbar lamination, and other production lines.The CNC punch machines, CNC turret punch machines, CNC bending machines, CNC lathes etc. which can meet the needs of rapid proofing and little batch orders.The ABB robot laser welding for automatic welding.Precisions punching machines and the tunnel oven for production of various kinds of custom busbars.
TESTING EQUIPMENTS
All copper battery bus bar meet the highest quality requirements as stipulated in ISO9001, IATF16949, SGS guidelines,RoHS and reach.
We have a systematic and strict quality test.All copper busbars have to go through several checks in the whole manufacturing process:material incoming inspection,in-process inspection,performance test,final inspection.
Test Items | Description | Test Equipments | Reference Standard |
Copper Thickness | Measuring the thickness of material:If T2 copper material width, thickness is not qualified,or scratch mark,crush mark, oxidation , rust spot on copper material surface ,this T2 belt shall not be produced. | Vernier caliper | / |
Copper Hardness | Measuring the hardness | Hardness tester | / |
Appearance | Visual solder plumpness, whether there are sand holes | Non | / |
Size | Measure the size according to the drawing requirements | 2.5D Optical Instrument | |
Coating Thickness | Measuring the coating thickness whether meet the requirements according to the drawings(usually 7-8um or as customers ) | Coating thickness tester | |
Salt Spray Test | The busbar have no rust and spots on its surface after 48 hours of 5% salt spray test. | Salt Spray Device |
BUSBAR APPLICATION
Industry | Application System |
Rail Traffic | Electric locomotives, Railway trains, Electric vehicle,electromobile |
Communication | IT servers, super computers |
Power Electronics | Industrial inverter,photovoltaic inverters, frequency converter, converter,wind power, UPS systems |
Medical Apparatus and Instruments | Diagnostic equipment, X-ray equipment, MRI equipment, medical laser equipment |
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