Braided Flexible Custom Connectors
Braided flexible custom connectors is a high performance product widely used in the field of electrical connections, with high flexibility, conductivity and reliability. It is woven with high quality conductive materials and can play an excellent role in various complex electrical connection scenarios. It is especially suitable for electrical connections between devices that require frequent movement, vibration, or require high connection flexibility.
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Product Introduction
Braided flexible custom connectors is a high performance electrical connection product, woven from multiple strands of metal wire. It has the characteristics of good flexibility, good conductivity, and high reliability. It is widely used in power, industrial automation, new energy, and transportation. field.
Product Features
Product Features
High flexibility
The unique braided structure of the braided flexible custom connectors gives it excellent flexibility and can easily adapt to various shapes and angles of connection needs. It can provide reliable electrical connections whether in small spaces inside equipment or in connection parts that require frequent movement.
good electrical conductivity
The use of high purity conductive materials and optimized braiding structure ensures that the product has good conductivity. This helps reduce power loss and improve the overall performance of the device, especially for electrical systems that require high power transmission efficiency.
Vibration and fatigue resistance
The braided wire soft connection can maintain a stable electrical connection in a vibrating environment. Its multi-strand braided structure can effectively disperse stress, reduce fatigue damage caused by vibration and frequent bending, and extend the service life of the product.
Customizable
We can provide customized braided wire soft connection products according to the specific needs of customers. Including different lengths, widths, thicknesses, connection terminal types, and special electrical and mechanical performance requirements to meet the needs of various special application scenarios.
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Product structure and materials
| Structural Design | The braided wire soft connection is woven from multiple strands of fine metal wire. This braided structure gives it good flexibility and can be bent and twisted in different directions without breaking or being damaged easily. At the same time, the braided structure also increases the contact area, helping to improve conductivity. |
| Material Selection | Mainly use high purity copper or aluminum as the conductive material. Copper braided wire soft connections have excellent electrical conductivity and low resistivity, which can effectively reduce losses during power transmission. Aluminum braided wire soft connections have the advantages of light weight and relatively low cost, and are suitable for application scenarios that are sensitive to weight and cost. In addition, in order to prevent oxidation and extend the service life of the product, the surface of the braided wire can be tin-plated, silver-plated, etc. |
Product parameters
| Electrical Performance Parameters | For smaller braided wire soft connections, the rated current may be 10 - 50A, while larger products can have rated currents as high as 500 - 1000A or even higher. Common rated voltages include 400V, 690V, 1000V, etc. |
| Mechanical Performance Parameters |
Generally speaking, the tensile strength of copper braided wire soft connections is above 200N/mm². Copper has good mechanical properties. Its braided structure allows multiple strands of copper wire to work together to disperse stress when subjected to tensile force, thereby ensuring that it is not easy to break under high tensile force. The tensile strength of the aluminum braided wire soft connection is around 100N/mm². The density of aluminum is relatively small. Although its tensile strength is lower than that of copper, in some application scenarios where weight is required and the tensile load is relatively small, aluminum braided wire soft connections can still play a good role due to their own characteristics. |
| Environmental Adaptability Parameters | Able to work normally in a wide temperature range, generally - 40℃ to + 105℃. Within this temperature range, the electrical and mechanical properties of the product can remain stable, ensuring reliable operation under different climate conditions and working environments. |
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