Braided Tin Coated Copper Flexible Wire Connectors
Braided tin coated copper flexible wire connectors are flexible power transmission core components designed for high current, high vibration, and complex installation environments. They are made up of multiple strands of fine copper wire that are precisely woven, with excellent conductivity and mechanical flexibility, perfectly compensating for the adaptation shortcomings of traditional rigid busbars in dynamic working conditions.
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Product Introduction
Braided tin coated copper flexible wire connectors use high-purity electrolytic copper as the substrate, and the surface is tin plated to form a dense protective layer. This not only retains the high conductivity of copper, but also significantly improves its oxidation and corrosion resistance. It can operate stably for a long time in harsh environments such as humidity, high temperature, and vibration. Its unique woven mesh structure enables multi angle free bending and displacement compensation, making it a key component in modern electrical engineering for achieving flexible conductive connections and ensuring system stability. It is widely used in core fields such as new energy, rail transit, and industrial automation.
Application scenarios
New energy vehicles
Braided tin coated copper flexible wire connectors are used for the main circuit connection between battery modules, high-voltage interconnection between battery packs and drive systems, to cope with high-frequency vibrations and module displacement during vehicle operation.
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Rail transit
Tinned copper braid earthing tape is used for power transmission between train traction inverters and motors, current collectors and electrical equipment, to withstand the impact and vibration during high-speed operation.
02
Industrial automation
Grounding braids wire tin plated are applied for flexible connections between automation production lines, industrial robot power supplies, and controllers to meet the wiring requirements during equipment movement.
03
Power equipment
Tinned copper braid wire grounding jumper is used for interconnecting equipment between transformers, distribution cabinets, and switchgear, compensating for thermal expansion displacement and preventing stress concentration at connection points.
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Product advantages
Advantages of Tin Plating
The surface tin plating layer (thickness 0.5-1.0 μ m) of the Flexible braided copper busbar significantly improves its oxidation resistance and corrosion resistance, while also improving its brazing performance and adapting to complex environments such as humidity and sulfur.
Performance balance
While maintaining high conductivity, Braided flexible busbars customized achieves precise balance between flexibility and mechanical strength through weaving density optimization, solving the installation and stress problems of traditional rigid busbars.
Precision weaving
Flat copper braid flexibles are made by interweaving multiple strands of fine copper wires at specific angles to form a mesh structure. The weaving density is strictly controlled (80% -95%) to ensure flexibility, improve mechanical strength and uniform current distribution.
Quality control
Conduct full process testing of weaving density, resistance value, mechanical strength and other indicators to ensure that each product meets electrical industry standards and is suitable for various harsh working conditions.
Customization Process
The customer provides Braided tin coated copper flexible wire connectors drawings in PDF/CAD/3D format - our company conducts process and price evaluation - after the price is approved, the customer places a sample order and pays 50% of the mold fee in advance - our company starts mold production - we provide free 1-20 sample express delivery to the customer for testing - after the sample passes the customer's test, the customer pays the remaining 50% of the mold fee - the customer issues a bulk order and pays 30% of the payment in advance - our company evaluates the delivery time and starts production - after the product is produced, we provide a packaging list to the customer and require the customer to pay the remaining 70% of the payment - our company delivers the goods according to the customer's specified payment.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
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