Flexible Busbars
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Product Introduction
- From the perspective of structure, Flexible Busbars is composed of three core components.The first is the conductive main body. The second is the transition terminal.The third is the insulating protective layer.
- From the perspective of appearance and specifications, the product color changes with the insulating layer material (for example, PVC is black, silicone rubber is red/transparent). The length can be customized according to needs (normal length is 50-500mm). The width is 10-100mm. The current-carrying capacity range is 100-2000A. It is suitable for AC voltage level of 0.4-35kV and DC voltage level of 12-1500V. It can meet the current and installation requirements of different equipment.
Product advantages
Superior Flexibility
Minimum bending radius ≥2× thickness, adapting to tight installation spaces and absorbing equipment vibration (reduces connection failure risk by 60%).
High Conductivity
High-purity braided copper (IACS ≥99.9%), minimizing current loss and ensuring stable performance even at full load.
Durable Insulation
Multiple options (PVC/silicone/PET) with UL94 V-0 flame resistance, acid/alkali resistance, and operating temperature range of -40°C to 125°C.
Customizable Solutions
Supports OEM/ODM for length (50-5000mm), width (10-100mm), thickness (0.5-5mm), and terminal types (crimped/bolted) to match specific project needs.
Production application
New Energy Vehicles (EV)
Battery pack internal connections, adapting to battery module vibration and thermal expansion (reduces maintenance frequency for EV manufacturers).
Photovoltaic (PV) Systems
Inverter-to-battery connections, withstanding outdoor temperature fluctuations and ensuring low current loss for high-efficiency power generation.
Industrial Equipment
Switchgear, frequency converters, and medium-frequency induction heating equipment-solving rigid busbar installation misalignment issues.
Energy Storage Systems
Battery rack connections in large-scale ESS, supporting frequent charge-discharge cycles and long-term stable operation.
why Choose us
We have kinds of Flexible Busbars, whether you are a new energy vehicle manufacturer, an energy storage equipment manufacturer or an industrial electrical enterprise, we can provide cost-effective products and exclusive solutions. We help you reduce equipment failure risks and simplify installation processes. We look forward to establishing a long-term and stable cooperative relationship with you to promote the development of the industry together!
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