PVC Dipping Insulated Busbar
The PVC dipping insulated busbar is a conductive material on power distribution equipment, and its main function is to be used as a conductor. It usually uses T2 copper as a conductor and insulates the surface to improve safety and durability. The plastic-dip busbar has good insulation properties and can withstand high voltage without breakdown. It is suitable for fields with high requirements for insulation performance.
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Product Introduction
Products Feature
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Product Name |
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| Dimensions | OEM/ODM as your drawing. |
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Payment Items |
30% deposit and balance before shipment by Bank T/T or L/C at sight. |
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Applications |
EV/HEV, PV, UPS, Communication, Industrial Power, Web Server, Rail Transit, etc. |
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Shipping Methods |
By Air/Sea/Train, Express (DHL/UPS/TNT /FEDEX, etc.) |
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Packing |
Plastic inside and carton/pallet outside. |
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Excellent Technical Service |
1. Support 24 hours 365 days; 2. China top and world famous customers'successful 15+ years industry experiences; 3. Not only qualified products and competitive price, but also advanced tending technology solutions. |
material advantage
High electrical and thermal conductivity
The electrical and thermal conductivity of copper is second only to silver, so it is widely used in the manufacture of conductive and thermal conductive devices.
Good processing and weldability
The raw materials we use have good processing characteristics, can meet the process design requirements of stamping, bending, etc., and have good weldability, and can be cold and hot plastic processed into various semi-finished and finished PVC dipping insulated busbars.
Corrosion resistance
Copper has good corrosion resistance in the atmosphere, seawater and certain non-oxidizing acids (such as hydrochloric acid, dilute sulfuric acid), alkali, salt solution and various organic acids (such as acetic acid, citric acid), and is suitable for the chemical industry.
Long service life
The chemical properties of the raw materials we use are stable, and they are cold-resistant, heat-resistant, pressure-resistant, corrosion-resistant and fire-resistant. They can be used for a long time in different environments, and their service life can be as long as the building, or even longer.
High purity and fine structure
Copper has high purity, fine structure, extremely low oxygen content, no pores, sand eyes, looseness, and excellent conductivity.
Good weather resistance
The raw materials we use have good weather resistance, which can make our PVC dipping insulated busbar maintain performance even in outdoor environments, and are not easy to age.
Repeatable electrical performance
Our bus bars with pvc dipping have repeatability in electrical performance, which is essential to ensure the stability and reliability of the power system.
Low impedance and anti-interference
The PVC coated bus bar has the characteristics of low impedance and anti-interference, which is very important for reducing electromagnetic interference in the power system and improving the quality of signal transmission.
Space saving and simple and fast assembly
The PVC coated bus bar is easy to design and install quickly, with the characteristics of space saving, simple and fast assembly, suitable for high-power modular connection structure components.
products certificate
1. ISO 9001 is an internationally recognized standard for quality management systems, ensuring consistent plastic dipping copper busbar quality and customer satisfaction.
2. IATF 16949 is a global quality management standard specifically for the automotive industry, emphasizing continuous improvement and defect prevention.
3. RoHS (Restriction of Hazardous Substances) certifies that products are free from harmful levels of hazardous materials, promoting environmental safety.
4. REACH (Registration, Evaluation, Authorisation, and Restriction of Chemicals) ensures that chemical substances used in plastic dipping copper busbar meet European Union regulations for environmental and human health safety.
products process
Pretreatment: First, preheat the busbar to reach the appropriate temperature so that it can better absorb the dipping liquid.
Dipping: The preheated busbar is immersed in molten PVC (polyvinyl chloride) or other plastic materials to form a uniform insulating layer on the surface of the busbar. This step requires strict control of the temperature and time of the dipping liquid to ensure the thickness and uniformity of the insulating layer.
Curing: The busbar after dipping needs to be plasticized in an oven to solidify the insulating layer. The plasticizing temperature is generally 200-350℃, the curing temperature is controlled between 170 and 190℃, and the curing time is controlled between 17 and 20 seconds.
Cooling: The cured busbar is cooled by air until it cools down, completing the entire dipping process.
Quality inspection: In some cases, CCD (appearance and visual inspection equipment) inspection is also carried out on semi-finished dipping busbar for connections, mainly for foreign matter, scratches, indentations, bad tabs, pollution, corrosion, pits, tab burns, blurred characters and other appearance defects.
fAQ
Q: DO YOU ACCEPT OEM?
A: Yes. All size can be customized. Logo can be made as your request.
Q: WHAT IS YOUR TERMS OF PACKING?
A: Generally, we pack our goods in neutral carton in pallet.
Q: CAN YOU PRODUCE ACCORDING TO THE SAMPLES?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixture.
Q: HOW LONG CAN I GET A QUOTATION?
A: After you send us product drawing (including material), we can give you the quotation within 1 DAYS.
Q: ARE YOU A FACTORY?
A: Yes, we are group in China, have 3 branches factories in Xiamen City and 2 branches factories in Ningbo City.
contact us
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