6101 T61 Aluminum Busbar
The 6101 t61 aluminum busbar is a core conductive component for power transmission and distribution in the fields of new energy and power electronics. Relying on the excellent material properties of 6101 T61 aluminum alloy and combined with standardized precision manufacturing process, it is adapted to the power transmission needs of multiple scenarios and plays a core role in the functions of power collection, distribution and efficient transmission.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
The 6101 t61 aluminum busbar is a flat conductor made of high-quality aluminum alloy, specifically designed for power transmission and distribution in power systems. Combining excellent electrical performance, economy, and durability, it is an indispensable key component in modern power distribution systems. Compared to traditional copper busbars, aluminum bars are lighter and more cost-effective, leading to their widespread use in various industries.
Material advantages
Excellent Mechanical Properties
The busbar aluminium uses 6101 T61 aluminum alloy, which has a tensile strength superior to 1060 pure aluminum. It can withstand mechanical stress during installation and operation, preventing deformation and ensuring continuous conductivity. The material is easily adaptable to various precision machining processes, supporting customized production to meet the needs of different engineering scenarios.
High Conductivity
LCompared to 6063 aluminum alloy, 6101 T61 aluminum alloy has lower resistivity, reducing power transmission losses. Leveraging this advantage, the aluminum flat busbar can stably carry multiple current specifications, has excellent heat dissipation, and ensures efficient and stable power transmission under high current density conditions, meeting the needs of high-voltage power distribution in new energy sources.
Lightweight
The density of 6101 T61 aluminum alloy is only one-third that of copper, significantly reducing product weight, facilitating installation and reducing installation costs. The lower procurement cost of aluminum allows the aluminium flat busbar for switchgear to balance performance and economy, meeting the cost-effectiveness requirements of engineering procurement.
Technical parameters
Material: The 6101 Aluminium Flat Busbar uses 6101 T61 aluminum alloy, suitable for various engineering power distribution needs.
Resistivity: The resistivity of the product at 20℃ is approximately 2.83×10⁻⁸Ω・m (slightly fluctuating depending on the processing technology), ensuring conductivity efficiency.
Tensile Strength: The tensile strength of the product meets engineering standards, balancing structural stability and processing performance.
Cross-sectional Specifications: The Aluminum Busbar Electrical Power Connector can be customized in rectangular, circular, and slotted shapes. Common rectangular specifications are 25×3mm, 30×4mm, 40×4mm, 50×5mm, 63×6.3mm, 80×8mm, 100×10mm, etc.
Current Carrying Capacity: The current carrying capacity of the Customized Aluminium Busbars varies with specifications, ambient temperature, and heat dissipation conditions. 50×5mm (40℃, good heat dissipation) is approximately 660A, and 80×8mm (40℃, good heat dissipation) is approximately 1300A.
(Note: Specific parameters can be designed and customized according to customer product requirements)
Customization process
The client provides drawings and busbar customization technical requirements in PDF/CAD/3D formats.
Leveraging 30 years of industry experience, we conduct a feasibility and price assessment of the 6101 T61 aluminum busbar customization process and output a suitable product customization solution.
After price confirmation, the client places a busbar sample order and prepays 50% of the mold fee. We then initiate mold production and provide 1-20 product samples free of charge for client testing upon completion.
After the samples pass client testing, the client pays the remaining 50% of the mold fee.
The client places a bulk order and prepays 30% of the payment. We assess the delivery date and initiate production, implementing standardized quality control throughout to ensure product quality and batch consistency for Aluminum Flexible Connections busbar.
After busbar production is completed, we provide a packing list, and the client pays the remaining 70% of the payment.
We deliver the busbar to the client's designated address and provide localized after-sales technical support.
Why choose us
Strong Technological Foundation
Our core technical team originates from Xiamen Hongfa Group, a world-leading state-owned listed company in the relay and switch industry. With over 30 years of experience in the electrical industry, we can provide qualified 6101 Aluminium Flat Busbar and customized technical solutions for cost reduction and efficiency improvement, perfectly aligning with the technical and cost requirements of engineering projects.
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Full-Process Self-Control
Covering all production stages including metal cold heading, stamping, welding, electroplating, CNC machining, and laser cutting, we have our own multi-category production workshops, mastering core technologies to ensure 6101 t61 aluminum busbar quality and manufacturing consistency, mitigating the risks of outsourcing.
02
Supply Chain Integration Capabilities
We can provide a full-chain service including metal processing aluminium flat busbar for switchgear, stamping dies, electrical assembly equipment, and performance testing instruments, reducing procurement and coordination costs, improving project implementation efficiency, and strengthening supply chain stability.
03
Large-Scale Production Capacity Support
With annual revenue of approximately 120 million RMB in the new energy industry and approximately 80 million RMB in the low-voltage electrical industry, we possess sufficient production capacity to reliably handle large-volume purchase orders, mitigating the risk of insufficient capacity for aluminum flat busbar.
04
Significant Production Capacity Support
Our annual revenue in the new energy industry is approximately 120 million RMB, and in the low-voltage electrical industry, it is approximately 80 million RMB. - Global service network: Sales branches are located in multiple overseas regions, providing localized credit support, rapid after-sales service and technical support, breaking down barriers to overseas engineering procurement and enhancing supply chain responsiveness.
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Contact Us
If you have any needs regarding the procurement, selection, sample request, or customization of 6101 t61 aluminum busbar, or if you wish to learn more about the product details, please feel free to contact us. We will arrange a professional team to provide one-on-one service, customize adaptation solutions, and ensure stable supply, accurate selection, and efficient procurement.
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