Busbar Electrical For EV
Product Name:Busbar Electrical for EV
Model Number:ASWT-B22
Product Size:ODM/OEM
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Product Introduction
|
Product Name |
Busbar Electrical for EV |
|
Material Standard |
GB : T2 Copper with Min. 99.9% |
|
Resistance |
0.00001Ω |
|
Copper Tensile Strength |
≥500N |
|
Copper Thickness |
1/2/3/5/10mm,depend on bus bar structure |
|
Surface Plating |
Nickel, tin or silver plated etc |
|
Salt Spray Testing |
In a neutral environment, nickel can bear 24 hours. Silver is lower, tin is lowest |
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Bending Testing |
Bend 10000 times in 15 radian angle without breakage or fracture. |
|
Temperature Rise Testing |
Depend on busbar cross-sectional area |
|
Operating Temperature |
-45 to +150 ºC |
BUSBAR FEATURES
Low Inductance Electrical Path
The laminated and compact conductor layout shortens current loops, reducing stray inductance.
This characteristic is critical for DC link circuits in Copper Busbar for DC link EV Film Capacitor and high-frequency switching environments.
Compact Structural Design
A reduced profile allows closer integration between capacitors, power semiconductors, and terminals.
This improves packaging efficiency in EV Motor Control Unit assemblies using Film Capacitor Busbar for HEV / EV Motor Control Unit architectures.
Controlled Heat Dissipation
Flat copper geometry increases effective heat transfer area.
This helps manage thermal accumulation caused by ripple current in the busbar for Power Capacitor applications.
Reduced Line Impedance
Low impedance minimizes voltage drop and energy loss, enabling stable operation of Copper Busbar for Electric Vehicle Capacitors and DC link systems.
Voltage Stability and Component Protection
By limiting voltage commutation and parasitic effects, the busbar provides a stable electrical platform for sensitive film capacitors, supporting long service life in Copper Busbar for Self-healing Film Capacitor for EV and HEV Applications.
Modular Power Connection
Standardized interfaces simplify assembly and maintenance.
This modular approach supports scalable designs in Automotive Power Connectors and New Energy Vehicle Film Capacitor BusBar systems.
MANUFACTURING AND TECHNICAL CAPABILITIES
The busbar design integrates material selection, forming accuracy, and surface treatment control to meet automotive power electronics requirements.
Copper processing focuses on grain consistency to ensure uniform conductivity.
Precision stamping and bending processes maintain dimensional stability for DC link alignment.
Plating thickness is controlled to balance contact resistance and corrosion protection, particularly for Tin Plated Copper BusBar for EV platforms.
In-house tooling enables fast iteration for customized layouts used in Copper Busbar for DC Link Film Capacitor for Hybrid Car and Electric Car systems.
PRODUCT APPLICATIONS
1. Industrial Frequency Converters
Busbars are used to connect DC link capacitors and switching devices, reducing inductance and improving energy transfer efficiency.
2. New Energy Vehicles (EV / HEV / Hydrogen Vehicles)
Applied in traction inverters and DC link capacitor modules, including:
Film Capacitor Copper Busbar for Electric Vehicles
Copper Busbar for DC Link Film Capacitor for Electric Car
Copper Busbar for DC Link Film Capacitor of Hydrogen Fueled Car
Copper Busbar for Hybrid Electric Vehicles Film Capacitor
3. UPS Systems and High-Density Distribution Units
The busbar supports compact layouts and stable current delivery under continuous load.
4. Communication and Network Power Systems
Used in base stations, exchange systems, and large network equipment where reliable DC power distribution is required.
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