Braided Flexible Copper Busbar Connectors
Braided flexible copper busbar connectors are core flexible power transmission components designed for high current, high vibration, and complex installation scenarios. They are made of multiple strands of fine copper wire interwoven into a tightly ordered mesh structure through precision weaving technology, with copper connection terminals integrated at both ends. They perfectly integrate the excellent conductivity of high-purity electrolytic copper with the mechanical flexibility of the weaving structure, making them the optimal alternative to traditional rigid copper bars under dynamic working conditions.
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Product Introduction
Braided flexible copper busbar connectors use high-purity electrolytic copper as the core substrate, and achieve low power transmission loss through the high conductivity of copper itself. At the same time, they have basic corrosion resistance and can adapt to conventional industrial environments.
For special scenarios such as humidity and corrosion, surface treatments such as tin plating and silver plating can be provided to further enhance oxidation and corrosion resistance. Its unique weaving structure endows the product with excellent flexibility, enabling multi angle free bending and spatial adaptation. While ensuring efficient and stable power transmission, the Braided copper flexible wire connector completely solves the installation and operation pain points of rigid busbars in narrow space wiring, equipment vibration displacement, thermal expansion and contraction stress concentration scenarios.
Application scenarios
new energy (electric vehicles/energy storage)
Braided flexible copper busbar connectors are used to connect battery modules and drive systems. Their flexibility can absorb vibration and impact, carry high voltage and high current, and have good heat dissipation performance.
01
High and low voltage distribution system
Flexible braided copper busbar is used to connect transformers, generator sets, and high and low voltage switchgear (such as vacuum circuit breakers), compensating for the deformation of busbars caused by heating, vibration, or mechanical displacement.
02
Electrician/Curtain Wall Lightning Protection
Braided flexible busbars customized for curtain wall lightning protection, building grounding, and lightning protection copper strips (lightning protection copper braids) on electric locomotives, providing stable electrical transmission conductivity.
03
Industrial manufacturing and metallurgy
In the production of electrolytic aluminum plants, non-ferrous metals, and graphite carbon, due to the large current and environmental vibration, it is used for connecting high current equipment with rectifier cabinets and isolation knife switches.
04
Product advantages
High flexibility
Copper braided flexible connectors can easily achieve multi angle bending and twisting, facilitating wiring and installation in narrow and complex spaces, greatly improving the flexibility and convenience of construction, and adapting to various complex installation conditions, and effectively reducing the difficulty of on-site assembly.
Seismic conductivity
Compared to traditional hard busbars, Flexible braided custom connectors have an elastic braided structure with multiple strands of copper wire interwoven, which can effectively absorb and buffer the mechanical stress caused by vibration, impact, and thermal expansion and contraction during equipment operation, significantly extending the overall service life.
Better heat dissipation
The braided structure of Braided copper wire significantly increases the effective heat dissipation surface area of the conductor. The gaps between multiple strands of copper wire form natural ventilation channels, which can quickly dissipate the heat generated by high current transmission, improve the current carrying capacity under the same cross-sectional area.
Adjustment error
The excellent flexibility of the product can easily achieve multi angle bending and displacement compensation, and can flexibly adapt to installation deviations and spatial misalignments between irregular equipment, without the need for complex on-site processing and adjustment, and efficiently solving installation error problems.
Key Procurement Information
The minimum order quantity of Braided flexible copper busbar connectors is 1,000 pcs/item, and for non-standard customized products, the minimum order quantity can be negotiated according to research and development needs. The delivery cycle for samples of product is 10-20 days (using laser cutting or CNC punching), and the delivery cycle for bulk orders (including molds and finished products) is 7-10 days. The product is packaged in EPE inner tray+outer box/pallet, which can effectively avoid compression and deformation during transportation.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
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