Flexible Bare Copper Wires
As the core flexible conductive component in industrial electrical systems, Flexible Bare Copper Wires are designed to solve the transmission pain points of traditional rigid busbars in complex working conditions. It is formed by a precision weaving process of multiple strands of high-purity fine copper wire, which combines excellent conductivity and ultimate flexibility. It can achieve efficient and stable power transmission, and can easily cope with various complex challenges such as vibration, thermal expansion and contraction, installation deviation, etc., providing reliable conductive connection guarantee for key equipment in multiple fields such as power, new energy, rail transportation, and petrochemicals. For professional purchasers and engineering technicians who pursue system stability, reduce operation and maintenance costs, and enhance engineering safety, this Flexible Connector is not a simple conductive accessory, but a core solution for optimizing electrical system design and avoiding potential risks.
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Product Introduction
In modern power transmission systems, rigid connections are often the hidden root cause of faults. Faced with the small vibrations of equipment, displacement caused by thermal expansion and contraction, and installation difficulties in narrow spaces, traditional hard busbars seem inadequate. Our Flexible Bare Copper Wires are made of high-purity oxygen-free copper and are finely woven to provide efficient and stable power transmission channels for transformers, distribution cabinets, switchgear, and new energy equipment. It is not only a carrier of current, but also a flexible shield that protects expensive equipment terminals from mechanical stress damage.
specific parameters
Conductor specifications
Common specifications include 15 square millimeters, 25 square millimeters, 35 square millimeters, 50 square millimeters, 70 square millimeters, 95 square millimeters, 120 square millimeters, etc. Different specifications correspond to different quantities and diameters of copper wires, for example, a 15 square millimeter Flexible Bare Copper Wires may be woven from several copper wires with a diameter of 0.12 millimeters.
01
Weaving density
Generally, between 80% and 95%, the higher the weaving density, the better the mechanical strength and electrical performance of Copper Braided Flexible Connectors. High weaving density can reduce the "skin effect" of current during transmission, making the current distribution more uniform and improving the current-carrying capacity.
02
Resistance parameters
At an ambient temperature of 20 ℃, the resistance value per meter may vary depending on different specifications. For example, 25 square millimeter Flexible Braided Custom Connectors typically have a resistance of no more than 0.07 Ω per meter.
03
Current carrying capacity
Taking a 50 square millimeter Braided Copper Wire as an example, its continuous current-carrying capacity can reach around 200-250A at normal operating temperature (such as 70 ℃), and the specific value is also affected by factors such as environmental temperature and heat dissipation conditions.
04
Product advantages
High flexibility
Braided Flexible Busbar can easily achieve multi angle bending and twisting, making it convenient for wiring and installation in narrow and complex spaces, greatly improving the flexibility and convenience of construction.
Superior electrical performance:
The multi strand thin copper wire weaving structure of Flexible Braided Copper Busbar ensures uniform current distribution, reduces resistance and "skin effect", effectively improves current carrying capacity, and reduces energy loss during power transmission.
Strong seismic resistance
The braided structure of Braided BusBar has good elasticity, which can effectively absorb and buffer the stress generated by equipment vibration, impact, etc., avoiding damage to the connection parts due to stress concentration, and improving the reliability and stability of the system.
Easy installation
Compared to traditional rigid busbars, the installation process of Flexible Connectors is simpler, without the need for complex fixing and connection processes, which can save a lot of installation time and labor costs.
Team introduction
Our team is a dynamic and highly skilled group of professionals. We have professional support for pre-engineering communication and sample evaluation. You can conduct technical benchmarking based on existing Flexible Bare Copper Wires parameters. Each member has unique professional knowledge and rich experience, which enables us to tackle complex projects with ease and efficiency. Please feel free to contact us.
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