PVC Dipping Busbar For Connection
PVC dipping busbar for connection is an electrical interconnect component composed of highly conductive copper busbars and impregnated insulation layers. It is not simply a "copper bar+insulation sleeve", but an integrated combination of insulation layer and conductor achieved through immersion process, suitable for harsh engineering environments such as high voltage, high current, variable temperature, dust, and humidity.
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Product Introduction
PVC dipping busbar for connection is a composite conductive component made of high-purity copper material as the conductor and polyvinyl chloride adhesive material as the insulation layer, designed specifically for the high voltage connection and insulation isolation requirements of new energy power systems. This product forms a continuous and dense insulation coating on the surface of copper bars through immersion molding process, which combines conductivity efficiency and electrical safety protection functions. It is suitable for engineering scenarios with clear requirements for space utilization, voltage resistance level, and environmental adaptability.
manufacturing advantage
Industry specialization
Having been deeply involved in the industry for many years, we have been focusing on precision stamping and welding processing of core electrical components such as new energy vehicles and photovoltaic energy storage since 2010. Our PVC dipping busbar for connection technology has a deep foundation.
Large scale delivery
With mature automated production line configuration, the monthly production capacity of Plastic dipping copper busbar can reach 50,000,000 pieces, with sufficient capacity reserve to stably undertake large orders, shorten delivery cycles and ensure continuous and stable shipment of global projects.
Rapid prototyping
Support the research and development of small batch samples of PVC coated bus bars, provide free sample services for 1-10 pieces, synchronously develop supporting molds, and complete customized sample delivery within 10-20 days, efficiently cooperating with customers for early testing and verification.
core features
Global standardization of substrate
PVC dipping insulated busbar adopts high-purity copper substrate that complies with global mainstream standards such as GB, DIN, EN, ISO, UNS, JIS, BS, etc. It can be directly adapted to equipment of different countries and brands without additional performance verification.
High degree of structural customization
Supports customized processing of Insulated custom copper bus bar with PVC dipping in any shape, size, bending angle, and hole position. Exclusive structures can be designed according to installation space and equipment interfaces to achieve "zero adaptation" installation.
Performance parameter engineering level adaptation
Stably carrying 100A-2000A high current, 3500VDC-5000VDC high voltage, conductivity ≥ 97% IACS, resistance ≤ 0.00001 Ω, achieving extremely low power loss in high current transmission. Stable conductivity, lower losses, and efficient.
Controllable quality throughout the entire process
From substrate procurement to finished product delivery, the entire process follows international certification standards such as ISO9001, IATF16949, RoHS, REACH, etc. Each PVC dipped insulated bus bar can trace the production process to ensure consistent.
Application scenarios
New energy electric vehicles
Used as internal conductive connectors for battery packs, with PVC insulation layer effectively isolating high voltage of 3500-5000VDC, avoiding short circuit hazards, and a cost-effective structure fully suitable for large-scale production needs of the entire vehicle.
Charging piles and energy storage systems
Busbar isolation relies on excellent salt spray resistance and moisture resistance to adapt to complex outdoor working conditions, and is equipped with UL94-V-0 flame retardant rating to comprehensively ensure the long-term safe and stable operation of large capacity energy storage equipment.
Industrial distribution cabinet
The PVC dipping busbar for connection is used as the core main busbar of the cabinet, with PVC impregnated insulation that is thinner and lighter. Compared to PI film thickness, it reduces the thickness by 20%, greatly optimizing the layout of the cabinet space.
Rail transit equipment
Busbar supports have strong resistance to vibration and chemical corrosion, in line with the compact design standards for train electrical systems. They are stable and durable under long-term working conditions, effectively reducing maintenance and overall maintenance costs in the later stages.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
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