Laminated Aluminum Busbar
The Laminated aluminum busbar has the characteristics of low density, excellent ductility, and high heat dissipation efficiency, which not only meets the requirements of flexible bending and complex forming, but also can quickly dissipate heat under high current conditions, avoiding local overheating; Compared to copper substrates, its cost advantage is significant, and its conductivity can cover the needs of the vast majority of new energy power scenarios, making it an ideal choice for lightweight distribution.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Laminated aluminum busbar is a flexible upgrade of laminated busbar technology, which integrates bendable design into 1060 aluminum alloy substrate to achieve dual advantages of rigid conductivity and flexible adaptation. It is designed specifically for complex spatial layout and vibration environment in medium and high power converter scenarios. The product integrates power distribution, support, and positioning functions into a single component through precision stamping, bending, laminating, and other processes, reducing system-level assembly complexity.
Main Insulation options
PET insulation paper
Laminated aluminum busbar adopts the American GTS and German KREMPER brands, white/milky white, temperature resistance of 150 ℃, dielectric strength ≥ 22kV/mm (suitable for high-voltage scenarios).
PVC impregnation
Laminated 1060 aluminum alloy busbar is mostly selected in orange/green color, with a temperature resistance of 120 ℃, suitable for low-voltage distribution cabinets (cost optimization).
Epoxy powder coating
Laminated flexible busbar adopts orange/green/gray, with a temperature resistance of 180 ℃ and a flame retardant rating of UL94-V-0 (suitable for outdoor equipment).
Application scenarios
New energy vehicle battery module
Laminated bus bar for telecom, lightweight and weight reducing to improve range, flexible structure adapted to vibration and tolerance, low impedance to reduce charge and discharge losses, and extend battery life.
Photovoltaic energy storage system
EV laminated busbar aluminum substrate for efficient heat dissipation and temperature control, flexible layout suitable for high-density energy storage cabinets, flame retardant insulation to ensure stable operation.
Industrial high-voltage distribution cabinet/PDU
Busbar for power electronics replaces cables and copper bars, simplifies wiring, improves space utilization, and reduces installation and operation costs. It ensures the stable operation of high-voltage distribution systems under sustained high loads.
Rail transit on-board power
Laminated bus bar for industrial anti vibration, high and low temperature resistance, ensuring stable power supply for on-board power supply and adapting to harsh on-board conditions.
Customization Process
The customer provides Laminated aluminum busbar drawings in PDF/CAD/3D format - our company conducts process and price evaluation - after the price is approved, the customer places a sample order and pays 50% of the mold fee in advance - our company starts mold production - we provide free 1-20 sample express delivery to the customer for testing - after the sample passes the customer's test, the customer pays the remaining 50% of the mold fee - the customer issues a bulk order and pays 30% of the payment in advance - our company evaluates the delivery time and starts production - after the product is produced, we provide a packaging list to the customer and require the customer to pay the remaining 70% of the payment - our company delivers the goods according to the customer's specified payment.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
Hot Tags: laminated aluminum busbar, China, manufacturers, suppliers, factory
