Flat Braided Shunt
In electrical systems, the "measurement" and "distribution" of current are often more technically challenging than simply "transmission". Flat braided shunt is designed to solve this problem - it is both a low resistance current path and a predictable sampling point, while possessing the flexibility and anti vibration capabilities unique to braided structures.
- Fast Delievery
- Quality Assurance
- 24/7 Customer Service
Product Introduction
Flat braided shunt is a professional electrical component made by precision weaving and pressing multiple strands of high-purity electrolytic copper wire into a flat shape. Unlike traditional splitters that use solid manganese copper or constantan, braided splitters utilize the low resistance and high stability of the braided structure to achieve current sampling, balanced distribution, or bypass protection functions in high current circuits, while maintaining installation flexibility.
manufacturing process
Precision weaving
Flat braided shunt's multi strand fine copper wire is woven into a set density (80% -95%) to ensure the uniformity of the resistance value of the woven section.
01
Flat pressing
The weaving section is pressed into a flat shape through a mold, reducing the height to adapt to compact space while ensuring cross-sectional consistency.
02
End treatment
Copper terminals can be crimped or soldered at both ends. The material, aperture, and thickness of Copper braided flexible connectors are customized according to customer drawings.
03
Sampling port production
Flexible braided custom connectors are pre-set according to requirements for voltage sampling line connection points, which can be welded, crimped, or bolted together.
04
Product characteristics
Structural innovation
Braided copper wire adopts the "flat warp and weft interweaving+shunt weaving" process, weaving fine copper wire into a thin mesh structure (thickness 2-15mm), forming a "low profile flexible conductive path". This design not only retains the high conductivity of copper material, but also saves installation space through a flat shape. At the same time, the multi strand thin copper wire structure achieves uniform current diversion and suppresses the "skin effect".
Performance balance
By adjusting the weaving density of Flexible connectors (80%~95%), the optimal balance point between flexibility and current carrying capacity can be found - high-density enhances mechanical strength and electrical performance, low-density enhances flexibility, and meets the spatial limitations of different working conditions.
Reliability guarantee
T2 electrolytic copper with a copper content of ≥ 99.90% (IACS conductivity>98%) is selected, and in some scenarios, tin plating or silver plating can be applied to the surface to further enhance the anti-oxidation and anti-corrosion performance of the Flexible braided copper busbar, ensuring long-term stable operation.
Customer Praise
The Sri Lankan customer gave their evaluation as soon as they received our Flat braided shunt. The customer particularly recognized the weaving density and terminal treatment process, and expressed satisfaction with the product appearance. We have a professional technical team that provides 24-hour online service response, ensuring a smooth customer experience. We always adhere to strict process standards and provide full cycle technical services to help overseas customers efficiently implement their power and transportation engineering projects, and gain the long-term trust of global buyers.
contact us
Xiamen Apollo Stamping Welding Technology Co., Ltd is a professional service provider for new energy metal processing solutions. We can help you accurately match your needs and maintain the bottom line of device safety. Welcome to consult us.
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