Manufacturing process of aluminum battery cases.

May 09, 2023

The process flow and role in the manufacturing of aluminum battery boxes.

 

Mold manufacturing is the first step in making an aluminum battery box. The mold is designed, processed, debugged, and surface treated according to the design drawings. After the mold is completed, the stamping process can proceed. The mold is critical to ensuring the accuracy and consistency of the size and shape of the aluminum battery box.

 

Stamping is the process of cutting metal sheets into desired parts according to a certain shape and size. In the manufacturing process of aluminum battery boxes, the aluminum sheet is stamped into the desired shape and size through a mold. Factors such as the accuracy and stability of the mold, as well as the speed and force of stamping, need to be considered.

 

Technological Process

 

Bending is the process of bending and processing the aluminum plates that have already been stamped to form the desired shape. This process requires the use of professional bending equipment to bend the aluminum plate.

 

Lapping involves splicing multiple aluminum panels together to form a complete aluminum battery box. This process requires attention to the position and angle of the overlap to ensure that the size and shape of the aluminum battery box meet the design requirements. By connecting aluminum alloy sheets together, the sealing and stability of the aluminum battery box can be ensured.

 

Welding is the process of connecting two or more metal components together, which can improve the strength and stability of aluminum battery boxes. In the manufacturing of aluminum battery boxes, it is often necessary to weld aluminum alloy sheets. TIG (Tungsten Inert Gas) argon arc welding or MIG (Metal Inert Gas) gas shielded welding are commonly used processes for welding aluminum battery boxes. During welding, it is necessary to control the welding temperature and speed to ensure firm welding.

 

welding--

 

 

Since 2010, Xiamen Apollo Stamping Welding Technology Co., LTD has specialized in Metal Stamping and Welding solutions for New Energy, like EV Film Capacitor Copper BusBar, Laminated Copper BusBar, Insulated Copper Busbar, Flexible Busbar, Fuse Copper Contact Cap, Battery Aluminum Case and Safety Cover, and other electrical products Metal Stamping and Welding Assembly.

 

Ms Tina Sales Director Technical Engineer

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